Fuel Delivery Problems of Ford Explorer

Ford Explorer owners have reported 16 problems related to fuel delivery (under the gasoline fuel system category). The most recently reported issues are listed below. Also please check out the statistics and reliability analysis of Ford Explorer based on all problems reported for the Explorer.

1 Fuel Delivery problem of the 2004 Ford Explorer

Failure Date: 11/11/2010

Were a family a Ford Explorer my family has 4 of them ranging from the years 1996,99,2002,2004 and everyone of these vehicles have serious issues. Ranging from rotting suspension parts,to wheel bearing issues on newer models,rotting fuel and brake lines,this is supposed to be an american made company that is jeopardizing the lives of american and children with total disregard of human life,but I bet you the owners of Ford don't have these issues they probably drives foreign haha but seriously someone will get hurt by this and it costing thousands of dollars out of pocket to fix an ongoing problem with these trucks please do a recall its so unfair at this point.

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2 Fuel Delivery problem of the 2003 Ford Explorer

Failure Date: 06/28/2006

Hello. I have several complaints regarding my 2003 Ford Explorer including several safety issues. The first complaint is regarding the driver's seat which shifts routinely on acceleration and DE-acceleration. This concerns me if I get into an accident and the seat malfunctions. The second complaint is regarding the gear shifter not going into park easily. I have to jiggle it to into park. I am concerned that this might not properly engage park and my vehicle might roll. Thirdly, my rear lift gate trim has had to be repaired at least 3 times. I am concerned that although the dealership says there is no safety issue, there possibly could be due to the rear lift gate hinges being recalled and representative informing me that the reason that I continue to have a crack appearing is due to design flaw. This concerns me b/c I frequently utilize the lift gate to retrieve groceries and other items and do not want the window to fail and fall on my head. The remainder concerns are regarding the function of my vehicle. I have had to have 3 of the window motors replaced under warranty. The transmission has had to be fixed twice (shifting module malfunction). Finally, the fuel gauge had to be repaired due to improper fuel readings. I guess all these items could be very problematic as well b/c I could run out of gas and be stranded with my child, my vehicle might not shift properly leaving me stranded. Please do not hesitate to contact me if you have questions. Ps. I would also like to add that as I was completing this process I remembered that my vehicle had a high pitched whine that had to be repaired. I do not remember exactly what had to be repaired but it was covered under warranty.

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3 Fuel Delivery problem of the 2000 Ford Explorer

Failure Date: 10/21/2004

1) driving the vehicle normally in everyday conditions. 2) the vehicle did not idle when the gas pedal was released, the engine died out losing all power, making it difficult to stop. 3) the idle air control valve and gasket was replaced, part # yu3z-9f715-aa, old part is available.

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4 Fuel Delivery problem of the 2003 Ford Explorer

Failure Date: 05/13/2004

Vehicle loses power and you are unable to accelerate it, its stalls as a result of the loss of power. The vehicle is difficult to get out of traffic. Vehicle was repaired several times including replacement of fuel pump, fuel filter, and cruise control wires. The vehicle is not repaired at this time.

5 Fuel Delivery problem of the 2004 Ford Explorer

Failure Date: 03/20/2004

On two separate occasions the vehicle ran out of fuel while driving at highway speed (55-60 mph). But the fuel gauge registered a full tank of fuel. The dealer was notified. The dealer informed the consumer that problem was not covered under a recall.

6 Fuel Delivery problem of the 2002 Ford Explorer

Failure Date: 01/10/2004

Fuel indicator reads incorrectly. The part was repaired once. However, the problem still exists.

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7 Fuel Delivery problem of the 1998 Ford Explorer

Failure Date: 10/16/2002

When hood was lifted during routine smog certification test, gasoline was observed spraying on engine from fuel line. The hole was behind the tie down bracket on front of the engine. The obviously extremely dangerous condition was repaired on site. Upon examination, the metal braid hose did not appear chafed but rather appears to have spontaneously ruptured. The hose was defective and repair costs should be paid by the manufacturer. (hoses are available for examination) a very serious situation would have developed had the gasoline ignited at highway speed. Dt.

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8 Fuel Delivery problem of the 1998 Ford Explorer

Failure Date: 08/13/2001

While driving smelled strong fuel smell, vehicle taken to dealer who replaced a leaking fuel rail.

9 Fuel Delivery problem of the 1998 Ford Explorer

Failure Date: 04/01/2001

Fuel lines going into engine were leaking fuel near spark plug. Consumer repaired this himself, and informed dealership when he went in for replacement parts. Please provide any additional information/attachments.

10 Fuel Delivery problem of the 1997 Ford Explorer

Failure Date: 06/01/2000

No summary listed for above vehicle.

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11 Fuel Delivery problem of the 2000 Ford Explorer

Failure Date: 04/11/2000

Consumer was traveling at 30mph and lost braking power. Dealer inspected vehicle & found a brake line problem. Dealer didn't have parts & they have to come off assembly line to fix it.

12 Fuel Delivery problem of the 2000 Ford Explorer

Failure Date: 12/29/1999

While turning onto a side road at night, consumer encountered another vehicle that was blocking the road with no lights on. The other driver was helping someone on the side of the road. Consumer tried to swerve and ran into the other driver's left side of the car. Consumer immediately smelled a funny smell. Got out of the car, and about minute later noticed a trickle of fire under the hood. Two minutes later, the whole car was in flames. Air bags did not deploy at impact.

13 Fuel Delivery problem of the 1998 Ford Explorer

Failure Date: 06/15/1999

Possible faulty fuel lines, valves and gas cap may be causing check engine light to illuminate. Nlm.

14 Fuel Delivery problem of the 1997 Ford Explorer

Failure Date: 05/20/1999

No summary listed for above vehicle.

15 Fuel Delivery problem of the 1998 Ford Explorer

Failure Date: 06/15/1998

Rack and pinion steering was replaced 2x for a griding noice that is still hear. . . Car has been in the shop for a total of over 45 days for warentee work drivers window constantly rattles. Window gate has been replaced numerous times to no help. Fuel pump failed and was replaced.

16 Fuel Delivery problem of the 1997 Ford Explorer

While having vehicle jumped started fuel line began to leak. Dealer was notified; however, was unable to fix problem.


Other Common Gasoline Fuel System related problems of Ford Explorer


Safety Ratings of Explorer Cars
Fuel Economy of Explorer Vehicles
Explorer Service Bulletins
Explorer Safety Recalls
Explorer Defect Investigations