Ford F-150 owners have reported 136 problems related to wiring (under the electrical system category).
While driving the vehicle at normal speeds & operating the air conditioner blower motor on low speed, the driver of the vehicle noticed smoke coming from the below the dash board on the passenger side of the vehicle. As the smoke progressed, the driver soon observed flames and melting plastic dripping off of the hvac box. The driver immediately pulled over, opened the [passenger door and extinguished the flames with a 10 bac fire extinguisher. When the vehicle was brought into the mesa county fleet repair facility, we noticed the heat source originated from the blower motor and resistor area of the hvac box. The electrical wiring has melted insulation and no fuses appear to have burned.
See all problems of the 2013 Ford F-150.
April 26, 2017 the following components malfunctioned simultaneously when returning to truck from shopping: running boards would not deploy or retract; airbag(s) warning light on dash was lit; climate control system, both heat and cooling was out of service; front windows would not respond to controls; seat comfort functions did not work; mirror adjustment and retraction inoperable; back-up system and warnings inoperable; cross traffic system fault; blind spot warning error. Wiring harnesses replaces and picked truck up may 12th 2017. That evening while driving with a trailer, a message appeared concerning the trailer being disconnected. That disappeared and then the following happened: warning messages began to appear on the driver�s display screen saying, �your vehicle is not in park�, �check manual�, �downhill assist not operational�. Then the lights went out, the truck lost power (the engine was still running), it shifted into downhill assist, front windows didn�t work, passenger seat moved by itself, driver�s seat began to go back as if the truck was turned off, then it returned to driving position, the sync display went dead and came back on, the driver�s display shut down and came back on. All these things continued to repeat as bells sounded and I limped 5 miles back to my son�s house. Same problems exhibited when son took truck to the dealer the following am without trailer. Another harness replaced. Picked up truck and drove without incident about 800 miles. When starting truck, trailer message reoccurred. There was no trailer attached. Two days later after being parked, all the 1st set of failures reoccurred. Running boards, ac-heat, air bags, windows, mirrors, cross traffic system, blind spot warning were all inoperable.
See all problems of the 2015 Ford F-150.
Speed control switch on brake master cylinder caught on fire. Damage limited to switch which was unplugged after failure. Subsequently, brake fluid has leaked out of master cylinder at switch plug resulting in corrosion of brake parts including brake master cylinder and brake booster. Brakes are now malfunctioning resulting spongy pedal and left front caliper grabbing abruptly and locking up causing loss of control of vehicle while braking when driving on any roads in any condition. The leaking fluid has caused corrosion and failure of various parts including mounts for electrical connectors and possibly electrical connectors and wiring.
The contact owns a 1996 Ford F-150. The contact was notified by his mother that the vehicle was on fire while parked in the driveway. The contact noticed flames under the hood on the driver's side near the windshield. The contact was able to extinguish the fire. When the contact opened the hood, he noticed that the wiring harness, fuse box, and relay box were burned, and the master brake cylinder was completely melted. The contact referenced NHTSA campaign number: 05v017000 (vehicle speed control). The fire department was not notified. There were no injuries and a police report was not filed. The vehicle was not taken to a dealer. The manufacturer was not made aware of the failure. The approximate failure mileage was 200,000.
See all problems of the 1996 Ford F-150.
Model year 2009-2014 f150's have an issue with fuse 27 under the hood getting hot and melting. Fuse 27 is for the fuel pump relay. This causes complete loss of power while driving or a no start situation. Ford has issued a TSB for this issue, but in my mind it should be a recall. If the fuel pump stops, you lose all power no matter where you are, even if in heavy traffic on the interstate. This could also be a fire hazard if the wiring gets hot enough.
The contact owns a 2003 Ford F-150. While driving various speeds, the wiring harness burned. The vehicle was taken to the dealer where it was determined that there were un-remedied recalls on the vehicle, and the wiring harness failed and needed to be replaced. The vehicle was not repaired. The manufacturer was notified of the failure. The approximate failure mileage was 145,000.
See all problems of the 2003 Ford F-150.
After having my truck fail to start several times I discovered it was a "fuse 27" issue with the truck. This issue is so prevalent that the Ford dealer knew the issue by name as soon as I described it. The fuse, located in slot 27 of the main fuse panel was severely burned and charred from an overload issue that causes the fuse to burn in its socket instead of tripping like a fuse is designed. After researching the issue, I discovered this is a known issue to Ford (TSB 15-0137) and hundreds, possibly thousands of Ford F-150 vehicles are affected with this issue. This issue is a potential fire hazard to the vehicle, or could cause loss of power at highway speeds. Ford is choosing to release a TSB and a repair kit, and charge customers to fix their faulty wiring in their new vehicles instead of a recall or warranty coverage of a known issue they are not fixing. This is dangerous and irresponsible on Ford's part.
See all problems of the 2014 Ford F-150.
The contact owns a 2015 Ford F-150. The contact stated that the tailgate slightly detached from the vehicle on its own. The failure damaged the wiring cable on the rear of the vehicle. The dealer diagnosed that the computer wires that were damaged needed to be replaced first in order to properly diagnose the tailgate failure. The vehicle was not repaired. The manufacturer was made aware of the failure, but the contact had not received a response. The approximate failure mileage was 21,000.
The contact owns a 2010 Ford F-150. The contact stated the inside of the passenger door caught fire due to wires melting locking module. The vehicle was taken to a dealer where it was diagnosed that the door lock wiring needed to be replaced. The vehicle was repaired. The manufacturer was notified of the failure. The failure mileage was 140,000.
See all problems of the 2010 Ford F-150.
New 2015 f150, accelerates and decelerates on its own. Brakes create loud noise. Wiring harness as it relates to the shifting of the truck was replaced within the first six months as well. Auto off frequently refuses to restart. Loss of complete power on highway.
Fuel pump relay fuse (#27) will either blow or melt in fuse box. Replacing fuse will only fix problem temporarily, as melted area in fuse box will cause new fuse to not make consistent contact, leading to vehicle not starting when hot, or even engine cutting off while driving, causing really bad safety issue. Very difficult problem to fix, as dealers either give you the run around or want to replace entire fuse box and engine wiring harness which costs about $2000, parts and labor. 'solution' is to find wire to relay in fuse box, very difficult, and splice in an inline fuse. Have had mechanic and towing fees over $1000 so far, and still only have a bypass fuse installed. Local dealer was aware of the issue, as they see this problem all of the time, was told to call Ford, which had never heard of the problem. Another Ford owner next door has the exact same problem.
I have had several electrical failures on this vehicle after buying it new in October 2007, in October 2009 the cigarette lighter stopped working was repaired and again months later stopped working. The windows stopped working a total of six times with three of those being this year. I have taken my car in to be repaired a total of three times this year alone and the last time , about four or five weeks ago I instructed the worker to just let the windows up and disconnect them after being told that I needed a complete new wiring harness which were no longer available. I was told that the wiring was brittle and that this was a common problem with the f 150. I feel that this could pose a danger in an emergency escape situation as well as other problems. This problem also involve the electronic locking system which is a great safety hazard, I can get no real response from Ford.
See all problems of the 2007 Ford F-150.
Wiring harness on 2010 Ford F-150 4x4 burns up at fuse box. Original harness was replaced by dealer in 2013. Second harness burnt up at fuse box after 16 months. Waiting for new harness at present time. It is the fuel pump connection that is burning up in the box by the fuse. When the harness burns through, the vehicle automatically stops, even while in motion. This constitutes a safety hazard as no notice occurs before burn up. No warning lights appear on dash to warn of this. Nothing has been done to correct the failure, other than replacing the wire harness that is burning up. They have done nothing to correct the reason for the burn up. All that has been done is replacement of the part that is damaged. . Have been waiting for over a month for parts. Other vehicles at the dealership are also experiencing this same issue.
Shock upper mount simply fell off causing driver side rear shock to drag ground. After further inspection also noticed at the location of the rusted out mount location that the rear wiring for the tail light were severed causing truck to now be stuck in park. Also while inspecting noticed rear frame is simply falling apart and other areas throughout the frame are weak as well. This is a huge safety concern after doing research I am finding many accounts of the same issue online but no manufacture recalls. Why isn't Ford doing anything about this issue? I've never seen frames do this. Truck needs full frame replacement.
See all problems of the 1998 Ford F-150.
Broken wires in the wiring harness going to the driver's door. Causes automatic windows to not be able to roll down, radio does not turn off when key is off and door is open, keyless entry keypad doesn't work, folding mirrors do not work.
We have had our 2005 F-150 king ranch for about 10 years now. Today (Feb 10,2015), my wife and our one year babe were heading to the post office the truck displayed a message reading "engine failsafe mode". The truck lost all power, no steering, and it stall on the highway going about 65 mph. Luckily, she said there were vehicles behind her and she pulled it over with no steering and the engine dead. My wife then sat on the highway for about 10 minutes and tried to start the vehicle, which started and there were no "engine failsafe mode" on display anymore. Know with-in the last year our truck has had the check engine light and the abs light has come on and off every other month. I have checked the fuses and had replace a few but at time it is not the fuse. I've had the interior dim in and out and at times it does not work at all. By reading the f150. Net forum found out the a wire that splits into two wires was corroded on the passenger side floor board, it seems that condensation or water come in and stays in that pocket were that wiring harness goes thru. I am now terrified that truck will shut off on the highway again with my family and I in it. This seems to be a life threating problem. I have read thru some forums and it seems that people have called the Ford dealership and the service department claimed they have never heard of this problem, but can work on it if they bring it in. But that Ford claim that they fix the problem and the people says that the problem still exist. Hope some one can help or assist us in fixing this issue not just for our family but for others too. Sincerely airborne paratrooper! aatw!.
See all problems of the 2005 Ford F-150.
On the morning of 12/29/14, he had a heavy frost so I used my rear window defrost on my drive to work. Drive was approx. 10 minutes. When I got out of the truck at work, all glass was ok. When I got back in truck to leave work, I looked in rear view mirror, I saw that the passenger side of the three piece rear window was shattered. The glass stayed in the frame and did not fall out. I had to spend over an hour on the phone with my insurance company just to file a claim, and it took the glass company two tries to install the new rear window and rewire it to make it work again. Ford knows there is a problem because they have changed the design on the window along with the wiring to the window. Why will Ford not step up and at least admit there is a problem with the rear defrost and offer to fix it.
The back right drivers side rear window shattered due to the wiring or the rear window defroster. This has happened twice on 12/10/14 and 3/27/15. This is a known defect that Ford has not addressed yet.
The rear door wiring harnesses are under/poorly engineered for normal usage and durability and are subject to premature breakage specifically where the body meets the door resulting in multiple exposed wires causing first and foremost the dangerous potential for vehicle fire as well as inoperable door ajar sensors, electronic locks, window control and interior lighting.
See all problems of the 2009 Ford F-150.
My heated seat drivers side became very hot - causing small red spot on my leg. Pulled seat cover which had become distorted and discovered heated seat element had shorted out melting copper wiring and burning a hole in foam seat cushion. Ended up replacing element and leather seat cover on my own just parts cost nearly $600. Contacted Ford customer service three times with no response. Checked google search and there are many people having issues with these elements. I saved cover, and element and have pictures available.
See all problems of the 2011 Ford F-150.
Vehicle once when first bought shut down during rain conditions when trying to excel. It was like you ran into a wall. Ford then said it was a wiring harness problem. It continued missing at times over the last two years. The same thing happened again in December while trying to pass a vehicle and it was again during rain conditions and just shut down in the road. We took it into the dealership and they said it was TSB 13 8 1 and made repairs. Vehicle now does not run right and gas mileage has dropped by at lest 2. 5 mpg. Noticeable power loss. Vehicle is the Ford 3. 5 echo boost. This is a big problem for consumers who want a truck and expect power with good mpg but should not be afraid to drive or get a supposed fix that's not what you have purchased. These situations will result into some very bad accidents. I cant imagine pulling something and this happens. Bottom line consumers deserve safe reliable vehicles. We love Fords and I hate I am having to complain but this is a real big problem. Please investigate. Thanks!!!!.
While I was driving I turned my rear defroster on and about 5 min later I heard a load bang, looked around to see what it was and saw the passenger portion of the rear window was completely shattered. There was no impact on the window are clue to why it shattered. So I looked online and found this to be a common issue with the 2010 f150 trucks with power rear sliders. My daughter's car seat is directly under that window! Ford denied any knowledge of this issue and insisted they were not responsible and wouldn't cover repairs. I then learned that Ford has changed the wiring design for this window, a design that keeps electrical surges from over heating the defroster. My concern is that a shattering window poses a huge safety issue and Ford should be held accountable for their failure to keep their customers and more importantly the children of those customers safe!.
On a ~50 degree morning, I turned on my rear defrost when my rear window (passenger side) shattered about 5 minutes after I turned it on. This is a 3 piece window as the middle is a slider on the pickup, only the passenger side broke. I was driving with no other cars around as there must be a short or faulty wiring in the rear defrost. This was not covered under warranty by Ford and seems to be a common problem.
The contact owns a 2010 Ford F-150. The contact stated that the air conditioner suddenly failed and a burning odor was present. The contact discovered that a plug attached to the resister wire had melted. The failure occurred on four separate occasions. The contact replaced the plug, but the failure recurred. The manufacturer was made aware of the failure. The approximate failure mileage was 130,000.
Filed a complaint eariler in the year about the electrical problems, and finally received a call back from the dealer. I took my 2010 Ford F-150 in and it was determined the wiring harness was defective. Well great. . . 900$ to get if fixed. Not covered under warranty. Truck will not start without it. Wow, I use to love Fords. . . Never again will I purchase a Ford of any kind. Thanks.
|Problem Category||Number of Problems|
|Electrical System problems||
|Underhood Wiring problems||
|Fuses And Circuit Breaker problems||
|Instrument Panel problems||
|Horn Assembly problems||
|Dash Wiring problems||