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Technical Service Bulletins of the 2004 Ford F-250

There have been 150 technical service bulletins issued for the 2004 Ford F-250.

1 2004 Ford F-250 Sd steering wheel and handle bar TSB (Bulletin LP-09L02)

Bulletin Date: Apr. 1, 2009
Component: Steering wheel and handle bar.
Bulletin Summary: Ford trucks service campaign: see document search button for owner letter. Vehicles have experienced severe steering wheel and front wheel vibrations and oscillations after traveling over a bump or dip in the road. Models f-250/350 super d
Vehicles covered in this TSB:
2000 Ford F-250, 2001 Ford F-250, 2002 Ford F-250, 2003 Ford F-250, 2004 Ford F-250, 2005 Ford F-250, 2006 Ford F-250, 2007 Ford F-250, 2008 Ford F-250, 2009 Ford F-250, 2000 Ford F-350, 2001 Ford F-350, 2002 Ford F-350, 2003 Ford F-350, 2004 Ford F-350, 2005 Ford F-350, 2006 Ford F-350, 2007 Ford F-350, 2008 Ford F-350, 2009 Ford F-350.

2 2004 Ford F-250 Sd tires TSB (Bulletin LP-09L02)

Bulletin Date: Apr. 1, 2009
Component: Tires.
Bulletin Summary: Ford trucks service campaign: see document search button for owner letter. Vehicles have experienced severe steering wheel and front wheel vibrations and oscillations after traveling over a bump or dip in the road. Models f-250/350 super d
Vehicles covered in this TSB:
2000 Ford F-250, 2001 Ford F-250, 2002 Ford F-250, 2003 Ford F-250, 2004 Ford F-250, 2005 Ford F-250, 2006 Ford F-250, 2007 Ford F-250, 2008 Ford F-250, 2009 Ford F-250, 2000 Ford F-350, 2001 Ford F-350, 2002 Ford F-350, 2003 Ford F-350, 2004 Ford F-350, 2005 Ford F-350, 2006 Ford F-350, 2007 Ford F-350, 2008 Ford F-350, 2009 Ford F-350.

3 2004 Ford F-250 Sd engine turbo charger TSB (Bulletin 20228)

Bulletin Date: Apr. 1, 2008
Component: Engine turbo charger.
Bulletin Summary: 1999-2008 7. 3l/6. 0l/6. 4l/4. 5l diesel f-super duty - clean the charge air cooler (cac) system after certain turbo or engine failures - service tip.
Vehicles covered in this TSB:
1999 Ford F-150, 2000 Ford F-150, 2001 Ford F-150, 2002 Ford F-150, 2003 Ford F-150, 2004 Ford F-150, 2005 Ford F-150, 2006 Ford F-150, 2007 Ford F-150, 2008 Ford F-150, 1999 Ford F-250, 2000 Ford F-250, 2001 Ford F-250, 2002 Ford F-250, 2003 Ford F-250, 2004 Ford F-250, 2005 Ford F-250, 2006 Ford F-250, 2007 Ford F-250, 2008 Ford F-250, 1999 Ford F-350, 2000 Ford F-350, 2001 Ford F-350, 2002 Ford F-350, 2003 Ford F-350, 2004 Ford F-350, 2005 Ford F-350, 2006 Ford F-350, 2007 Ford F-350, 2008 Ford F-350.

4 2004 Ford F-250 Sd engine turbo charger TSB (Bulletin 08-2-11)

Bulletin Date: Mar. 1, 2008
Component: Engine turbo charger.
Bulletin Summary: 6. 0l turbocharger carbon deposit diagnostics and service tips. Updated 5/29/08.
Vehicles covered in this TSB:
2004 Ford E-350, 2005 Ford E-350, 2006 Ford E-350, 2007 Ford E-350, 2008 Ford E-350, 2004 Ford E-450, 2005 Ford E-450, 2006 Ford E-450, 2007 Ford E-450, 2003 Ford Excursion, 2004 Ford Excursion, 2005 Ford Excursion, 2003 Ford F-250, 2004 Ford F-250, 2005 Ford F-250, 2006 Ford F-250, 2007 Ford F-250, 2003 Ford F-350, 2004 Ford F-350, 2005 Ford F-350, 2006 Ford F-350, 2007 Ford F-350, 2003 Ford F-450, 2005 Ford F-450, 2006 Ford F-450, 2007 Ford F-450, 2003 Ford F-550, 2005 Ford F-550, 2006 Ford F-550, 2007 Ford F-550, 2004 Ford F-650, 2005 Ford F-650, 2006 Ford F-650, 2007 Ford F-650, 2004 Ford F-750, 2005 Ford F-750, 2006 Ford F-750, 2007 Ford F-750.

5 2004 Ford F-250 Sd transfer case (4-wheel drive) TSB (Bulletin 20052)

Bulletin Date: Nov. 1, 2007
Component: Transfer case (4-wheel drive).
Bulletin Summary: 1999-2008 f250-f550 super duty 4x4 with electronic shift transfer case not engaging 4x4.
Vehicles covered in this TSB:
1999 Ford F-250, 2000 Ford F-250, 2001 Ford F-250, 2002 Ford F-250, 2003 Ford F-250, 2004 Ford F-250, 2005 Ford F-250, 2006 Ford F-250, 2007 Ford F-250, 2008 Ford F-250, 1999 Ford F-350, 2000 Ford F-350, 2001 Ford F-350, 2002 Ford F-350, 2003 Ford F-350, 2004 Ford F-350, 2005 Ford F-350, 2006 Ford F-350, 2007 Ford F-350, 2008 Ford F-350, 1999 Ford F-450, 2000 Ford F-450, 2001 Ford F-450, 2002 Ford F-450, 2003 Ford F-450, 2005 Ford F-450, 2006 Ford F-450, 2007 Ford F-450, 2008 Ford F-450, 1999 Ford F-550, 2000 Ford F-550, 2001 Ford F-550, 2002 Ford F-550, 2003 Ford F-550, 2005 Ford F-550, 2006 Ford F-550, 2007 Ford F-550, 2008 Ford F-550.

6 2004 Ford F-250 Sd gas recirculation valve (egr valve) TSB (Bulletin 07219)

Bulletin Date: Oct. 1, 2007
Component: Gas recirculation valve (egr valve).
Bulletin Summary: 6. 0l--mil on--p0401, p0402, p0404, p1335--lack of power or surge with some 2003-2007 f-super duty, 2003-2005 excursion and 2004-2008 e-series vehicles.
Vehicles covered in this TSB:
2004 Ford E-350, 2005 Ford E-350, 2006 Ford E-350, 2007 Ford E-350, 2008 Ford E-350, 2004 Ford E-450, 2005 Ford E-450, 2006 Ford E-450, 2007 Ford E-450, 2003 Ford Excursion, 2004 Ford Excursion, 2005 Ford Excursion, 2003 Ford F-250, 2004 Ford F-250, 2005 Ford F-250, 2006 Ford F-250, 2007 Ford F-250, 2003 Ford F-350, 2004 Ford F-350, 2005 Ford F-350, 2006 Ford F-350, 2007 Ford F-350, 2003 Ford F-450, 2005 Ford F-450, 2006 Ford F-450, 2007 Ford F-450, 2003 Ford F-550, 2005 Ford F-550, 2006 Ford F-550, 2007 Ford F-550, 2004 Ford F-650, 2005 Ford F-650, 2006 Ford F-650, 2007 Ford F-650, 2004 Ford F-750, 2005 Ford F-750, 2006 Ford F-750, 2007 Ford F-750.

7 2004 Ford F-250 Sd diesel engine TSB (Bulletin 19728)

Bulletin Date: Apr. 1, 2007
Component: Diesel engine.
Bulletin Summary: Lack of power due to low fuel pressure - fuel tank liner seperation.
Vehicles covered in this TSB:
2004 Ford E-150, 2005 Ford E-150, 2006 Ford E-150, 2007 Ford E-150, 2004 Ford E-250, 2005 Ford E-250, 2006 Ford E-250, 2007 Ford E-250, 2004 Ford E-350, 2005 Ford E-350, 2006 Ford E-350, 2007 Ford E-350, 2005 Ford E-450, 2006 Ford E-450, 2007 Ford E-450, 1999 Ford F-250, 2000 Ford F-250, 2001 Ford F-250, 2002 Ford F-250, 2003 Ford F-250, 2004 Ford F-250, 2005 Ford F-250, 2006 Ford F-250, 2007 Ford F-250, 2008 Ford F-250, 1999 Ford F-350, 2000 Ford F-350, 2001 Ford F-350, 2002 Ford F-350, 2003 Ford F-350, 2004 Ford F-350, 2005 Ford F-350, 2006 Ford F-350, 2007 Ford F-350, 2008 Ford F-350, 2003 Ford F-450, 2005 Ford F-450, 2006 Ford F-450, 2007 Ford F-450, 2008 Ford F-450, 2005 Ford F-550, 2006 Ford F-550, 2007 Ford F-550, 2008 Ford F-550, 2004 Ford F-650, 2005 Ford F-650, 2006 Ford F-650, 2007 Ford F-650, 2008 Ford F-650, 2004 Ford F-750, 2005 Ford F-750, 2006 Ford F-750, 2007 Ford F-750, 2008 Ford F-750.

8 2004 Ford F-250 Sd engine TSB (Bulletin 19614)

Bulletin Date: Feb. 1, 2007
Component: Engine.
Bulletin Summary: Air filter water ingestion / snow packing with codes p0103.
Vehicles covered in this TSB:
2003 Ford Excursion, 2004 Ford Excursion, 2005 Ford Excursion, 2003 Ford F-250, 2004 Ford F-250, 2005 Ford F-250, 2006 Ford F-250, 2007 Ford F-250, 2008 Ford F-250, 2003 Ford F-350, 2004 Ford F-350, 2005 Ford F-350, 2006 Ford F-350, 2007 Ford F-350, 2008 Ford F-350, 2003 Ford F-450, 2005 Ford F-450, 2006 Ford F-450, 2007 Ford F-450, 2008 Ford F-450, 2005 Ford F-550, 2006 Ford F-550, 2007 Ford F-550, 2008 Ford F-550, 2004 Ford F-650, 2005 Ford F-650, 2006 Ford F-650, 2007 Ford F-650, 2008 Ford F-650, 2004 Ford F-750, 2005 Ford F-750, 2006 Ford F-750, 2007 Ford F-750, 2008 Ford F-750.
 

9 2004 Ford F-250 Sd gasoline fuel system TSB (Bulletin 19621)

Bulletin Date: Feb. 1, 2007
Component: Gasoline fuel system.
Bulletin Summary: Lack of power due to low fuel pressure, fuel tank liner seperation.
Vehicles covered in this TSB:
2004 Ford E-150, 2005 Ford E-150, 2006 Ford E-150, 2007 Ford E-150, 2004 Ford E-250, 2005 Ford E-250, 2006 Ford E-250, 2007 Ford E-250, 2004 Ford E-350, 2005 Ford E-350, 2006 Ford E-350, 2007 Ford E-350, 2005 Ford E-450, 2006 Ford E-450, 2007 Ford E-450, 1999 Ford F-250, 2000 Ford F-250, 2001 Ford F-250, 2002 Ford F-250, 2003 Ford F-250, 2004 Ford F-250, 2005 Ford F-250, 2006 Ford F-250, 2007 Ford F-250, 2008 Ford F-250, 1999 Ford F-350, 2000 Ford F-350, 2001 Ford F-350, 2002 Ford F-350, 2003 Ford F-350, 2004 Ford F-350, 2005 Ford F-350, 2006 Ford F-350, 2007 Ford F-350, 2008 Ford F-350, 2003 Ford F-450, 2005 Ford F-450, 2006 Ford F-450, 2007 Ford F-450, 2008 Ford F-450, 2005 Ford F-550, 2006 Ford F-550, 2007 Ford F-550, 2008 Ford F-550, 2004 Ford F-650, 2005 Ford F-650, 2006 Ford F-650, 2007 Ford F-650, 2008 Ford F-650, 2004 Ford F-750, 2005 Ford F-750, 2006 Ford F-750, 2007 Ford F-750, 2008 Ford F-750.

10 2004 Ford F-250 Sd engine TSB (Bulletin 19356)

Bulletin Date: Sep. 1, 2006
Component: Engine.
Bulletin Summary: Driveability issues and/or dtc p132b, p006a immediately after reprogramming.
Vehicles covered in this TSB:
2003 Ford Excursion, 2004 Ford Excursion, 2003 Ford F-250, 2004 Ford F-250, 2003 Ford F-350, 2004 Ford F-350, 2003 Ford F-450.

11 2004 Ford F-250 Sd engine TSB (Bulletin 19375)

Bulletin Date: Sep. 1, 2006
Component: Engine.
Bulletin Summary: Watch for oil flow from the base engine oil pump. Vehicles equipped with a 6. 0l diesel engine.
Vehicles covered in this TSB:
2004 Ford E-150, 2005 Ford E-150, 2006 Ford E-150, 2004 Ford E-250, 2005 Ford E-250, 2006 Ford E-250, 2004 Ford E-350, 2005 Ford E-350, 2006 Ford E-350, 2005 Ford E-450, 2006 Ford E-450, 2003 Ford Excursion, 2004 Ford Excursion, 2005 Ford Excursion, 2003 Ford F-250, 2004 Ford F-250, 2005 Ford F-250, 2006 Ford F-250, 2003 Ford F-350, 2004 Ford F-350, 2005 Ford F-350, 2006 Ford F-350, 2003 Ford F-450, 2006 Ford F-450, 2007 Ford F-450, 2005 Ford F-550, 2006 Ford F-550, 2007 Ford F-550, 2006 Ford F-650, 2007 Ford F-650, 2006 Ford F-750, 2007 Ford F-750.

12 2004 Ford F-250 Sd engine TSB (Bulletin 19247)

Bulletin Date: Jun. 1, 2006
Component: Engine.
Bulletin Summary: Oil flow from the base engine oil pump.
Vehicles covered in this TSB:
2004 Ford E-150, 2005 Ford E-150, 2006 Ford E-150, 2004 Ford E-250, 2005 Ford E-250, 2006 Ford E-250, 2004 Ford E-350, 2005 Ford E-350, 2006 Ford E-350, 2005 Ford E-450, 2006 Ford E-450, 2003 Ford Excursion, 2004 Ford Excursion, 2005 Ford Excursion, 2003 Ford F-250, 2004 Ford F-250, 2005 Ford F-250, 2006 Ford F-250, 2003 Ford F-350, 2004 Ford F-350, 2005 Ford F-350, 2006 Ford F-350, 2003 Ford F-450, 2005 Ford F-450, 2006 Ford F-450, 2007 Ford F-450, 2005 Ford F-550, 2006 Ford F-550, 2007 Ford F-550, 2006 Ford F-650, 2007 Ford F-650, 2006 Ford F-750, 2007 Ford F-750.

13 2004 Ford F-250 Sd gasoline engine turbo charger TSB (Bulletin 19245)

Bulletin Date: Jun. 1, 2006
Component: Gasoline engine turbo charger.
Bulletin Summary: Repeat turbocharger or vgt replacement.
Vehicles covered in this TSB:
2003 Ford Excursion, 2004 Ford Excursion, 2005 Ford Excursion, 2004 Ford F-250, 2005 Ford F-250, 2006 Ford F-250, 2004 Ford F-350, 2005 Ford F-350, 2006 Ford F-350, 2004 Ford F-450, 2005 Ford F-450, 2006 Ford F-450, 2004 Ford F-550, 2005 Ford F-550, 2006 Ford F-550.

14 2004 Ford F-250 Sd cooling exhaust system TSB (Bulletin 0617)

Bulletin Date: Apr. 1, 2006
Component: Cooling exhaust system.
Bulletin Summary: Voluntary emission recall 06e17 supplement #1: control module recalibration. Corrosion may exist at the electrode surface on the exhaust pressure (ep) sensor; fuel delivery timing during cold weather may not be optimal; and/or exhaust gas
Vehicles covered in this TSB:
2003 Ford Excursion, 2004 Ford Excursion, 2003 Ford F-250, 2004 Ford F-250, 2003 Ford F-350, 2004 Ford F-350, 2003 Ford F-450, 2004 Ford F-450, 2003 Ford F-550, 2004 Ford F-550.

15 2004 Ford F-250 Sd trailer hitches TSB (Bulletin 05252)

Bulletin Date: Jan. 1, 2006
Component: Trailer hitches.
Bulletin Summary: Neutral tow capability -- service kit requirements.
Vehicles covered in this TSB:
2004 Ford Escape, 2005 Ford Escape, 2006 Ford Escape, 2005 Ford Escape Hybrid, 2004 Ford Explorer, 2005 Ford Explorer, 2006 Ford Explorer, 2004 Ford Explorer Sport Trac, 2005 Ford Explorer Sport Trac, 2004 Ford F-150, 2005 Ford F-150, 2006 Ford F-150, 2004 Ford F-250, 2005 Ford F-250, 2006 Ford F-250, 2004 Ford F-350, 2005 Ford F-350, 2006 Ford F-350, 2004 Ford Focus, 2005 Ford Focus, 2006 Ford Focus, 2004 Ford Ranger, 2005 Ford Ranger, 2006 Ford Ranger, 2006 Lincoln Mark, 2005 Mercury Mariner, 2006 Mercury Mariner, 2006 Mercury Mariner Hev.

16 2004 Ford F-250 Sd power train TSB (Bulletin 0645)

Bulletin Date: Jan. 1, 2006
Component: Power train.
Bulletin Summary: Neutral tow capability - service kit requirements.
Vehicles covered in this TSB:
2004 Ford Escape, 2005 Ford Escape, 2006 Ford Escape, 2005 Ford Escape Hybrid, 2006 Ford Escape Hybrid, 2004 Ford Explorer, 2005 Ford Explorer, 2006 Ford Explorer, 2004 Ford Explorer Sport Trac, 2005 Ford Explorer Sport Trac, 2007 Ford Explorer Sport Trac, 2004 Ford F-150, 2005 Ford F-150, 2006 Ford F-150, 2004 Ford F-250, 2005 Ford F-250, 2006 Ford F-250, 2004 Ford F-350, 2005 Ford F-350, 2006 Ford F-350, 2004 Ford Focus, 2005 Ford Focus, 2006 Ford Focus, 2004 Ford Ranger, 2005 Ford Ranger, 2006 Ford Ranger, 2006 Lincoln Mark, 2005 Mercury Mariner, 2006 Mercury Mariner, 2006 Mercury Mariner Hev.

17 2004 Ford F-250 Sd engine TSB (Bulletin 052625)

Bulletin Date: Jan. 1, 2006
Component: Engine.
Bulletin Summary: Misfire, lack of power, buck/jerk, excessive smoke or crank/no start.
Vehicles covered in this TSB:
2004 Ford E-150, 2005 Ford E-150, 2006 Ford E-150, 2004 Ford E-250, 2005 Ford E-250, 2006 Ford E-250, 2004 Ford E-350, 2005 Ford E-350, 2006 Ford E-350, 2004 Ford E-450, 2005 Ford E-450, 2006 Ford E-450, 2004 Ford E-550, 2003 Ford Excursion, 2004 Ford Excursion, 2005 Ford Excursion, 2003 Ford F-250, 2004 Ford F-250, 2005 Ford F-250, 2006 Ford F-250, 2003 Ford F-350, 2004 Ford F-350, 2005 Ford F-350, 2006 Ford F-350, 2003 Ford F-450, 2004 Ford F-450, 2005 Ford F-450, 2006 Ford F-450, 2003 Ford F-550, 2004 Ford F-550, 2005 Ford F-550, 2006 Ford F-550.

18 2004 Ford F-250 Sd digital instrument panel TSB (Bulletin 06310)

Bulletin Date: Jan. 1, 2006
Component: Digital instrument panel.
Bulletin Summary: Water-in-fuel (wif) lamp on.
Vehicles covered in this TSB:
2004 Ford E-150, 2005 Ford E-150, 2004 Ford E-250, 2005 Ford E-250, 2004 Ford E-350, 2005 Ford E-350, 2004 Ford E-450, 2005 Ford E-450, 2004 Ford E-550, 2003 Ford Excursion, 2004 Ford Excursion, 2005 Ford Excursion, 2003 Ford F-150, 2003 Ford F-250, 2004 Ford F-250, 2003 Ford F-350, 2004 Ford F-350, 2003 Ford F-450, 2004 Ford F-450, 2003 Ford F-550, 2004 Ford F-550.

19 2004 Ford F-250 Sd electrical system TSB (Bulletin 04194)

Bulletin Date: Jan. 1, 2006
Component: Electrical system.
Bulletin Summary: Water-in-fuel (wif) lamp.
Vehicles covered in this TSB:
2004 Ford E-150, 2005 Ford E-150, 2004 Ford E-250, 2005 Ford E-250, 2004 Ford E-350, 2005 Ford E-350, 2004 Ford E-450, 2005 Ford E-450, 2004 Ford E-550, 2003 Ford Excursion, 2004 Ford Excursion, 2005 Ford Excursion, 2003 Ford F-250, 2004 Ford F-250, 2005 Ford F-250, 2003 Ford F-350, 2004 Ford F-350, 2005 Ford F-350, 2003 Ford F-450, 2004 Ford F-450, 2005 Ford F-450, 2003 Ford F-550, 2004 Ford F-550, 2005 Ford F-550.

20 2004 Ford F-250 Sd cooling system TSB (Bulletin 052623)

Bulletin Date: Jan. 1, 2006
Component: Cooling system.
Bulletin Summary: Coolant degas bottle overflow - 6. 0l.
Vehicles covered in this TSB:
2004 Ford E-150, 2005 Ford E-150, 2006 Ford E-150, 2004 Ford E-250, 2005 Ford E-250, 2006 Ford E-250, 2004 Ford E-350, 2005 Ford E-350, 2006 Ford E-350, 2004 Ford E-450, 2005 Ford E-450, 2006 Ford E-450, 2004 Ford E-550, 2003 Ford Excursion, 2004 Ford Excursion, 2005 Ford Excursion, 2003 Ford F-250, 2004 Ford F-250, 2006 Ford F-250, 2003 Ford F-350, 2004 Ford F-350, 2006 Ford F-350, 2003 Ford F-450, 2006 Ford F-450, 2003 Ford F-550, 2004 Ford F-550, 2006 Ford F-550.


Also see Common problems of Ford F-250.