Headlights problems of the 2004 BMW 530

Two problems related to headlights have been reported for the 2004 BMW 530. The most recently reported issues are listed below.

1 Headlights problem

Failure Date: 08/01/2019

Nearly every BMW suffers from failed wiring in the headlights. This should be addressed as a recalled oint of failure as it involves everybody on the road.

2 Headlights problem

Failure Date: 05/31/2013

I had a bulb failure warning illuminate on the dash. I bought the parking light bulb, went to replace it, and found all of the wiring inside of the headlight housing crumbling to bits. There were literally bare wires crossing on top of one another, which is clearly a fire hazard. When I asked my BMW dealer about this, they said it is a common problem, is not covered under warranty, and I have to buy new headlights. I had never heard of internal headlight wiring being considered a wear item, but BMW says otherwise. I have a 30 year old car with all of its wiring intact; this BMW had this problem before it had hit 10 years old. I spent approximately $2000 for new headlights. Clearly this is a major design flaw that the manufacturer should be responsible for, as it presents a clear fire hazard. I do know of one person who experienced a vehicle fire due to this defect in a '05 525i.


Other Exterior Lighting related problems of the 2004 BMW 530

Headlights problems
2
Tail Light Switch problems
1


530 Service Bulletins
530 Safety Recalls
530 Defect Investigations