Manifold/header/muffler/tail Pipe problems of the 2003 Chevrolet 2500

Two problems related to manifold/header/muffler/tail pipe have been reported for the 2003 Chevrolet 2500. The most recently reported issues are listed below.

1 Manifold/header/muffler/tail Pipe problem

Failure Date: 12/11/2011

The heads of the bolts that hold the exhaust manifolds to the cylinder heads are breaking off for no apparent reason causing an exhaust leak.

2 Manifold/header/muffler/tail Pipe problem

Failure Date: 10/03/2011

I have had a exhaust leak that I finally pinpointed to be broken exhaust manifold bolts. The truck was bought new by me and has never had any exaust work done. Now I have to take it to a dealer to have this expensive repair done. Apperantly this seems to be an extensive problem, with these bolts. This I understand to be an extensive repair. Gm knows there is a problem with the bolts, why wont they make it right.




2500 Service Bulletins
2500 Safety Recalls
2500 Defect Investigations