Wiring problems of the 2004 Chevrolet Cavalier

Five problems related to wiring have been reported for the 2004 Chevrolet Cavalier. The most recently reported issues are listed below. Please also check out the statistics and reliability analysis of the 2004 Chevrolet Cavalier based on all problems reported for the 2004 Cavalier.

1 Wiring problem

Failure Date: 01/23/2015

The instrument cluster board has stopped, working and appears to be an ongoing issue with gm on several models (car and truck) between 1998-2009. Also the abs, traction control, service engine lights will not go off. Window doors are not working and appears to all related to the cluster panel. I have replaced all abs sensors, new brakes pads, rotors, and even front bearings. The engine itself works great and is fine and appears that gm has done a great job in this part. The cluster panel and wiring is a serious safety issue and needs to be reviewed in these models. Poor ground wiring an cluster panels can cause consumers to spend thousands of dollars in repairs and still resulting in the same problem. Cluster panel replacement can be from $300 to $800 depending on your local mechanic. This is a serious issue since abs and traction control are not working due to the long list of issues. I recommend a recall on cluster panels for all Cavaliers and modules, wiring as well.

2 Wiring problem

Failure Date: 12/16/2014

Low and high-beam headlights appear dim when turned on compared to other cars. May be due to corroded/defective wiring. Appears to be a very common problem with this Chevrolet model. Looking for recall information related to this issue.

3 Wiring problem

Failure Date: 11/04/2007

Electrical fire in a 2004 chevy Cavalier. Always had electrical problems, check engine light has come on and speedometer sticks everytime it rains. The air bag light had come on and we were afraid that it was going to deploy and if it did we would have gotten into an accident. When it was continued to drive, all that was smelled was smoke and all of a sudden the interior lights all went out and the smoke became heavier and all the wires were dangling down and melted. The car was towed and needs to be rewired and that will cost about $1100. 00. Good thing no one was hurt and it didn't all the way catch fire. I now don't have a vehicle and I am afraid to drive it when it gets fixed because I don't want it to happen again. I have heard from others that they have problems with the same car and how the speedometer sticks and other electrical problems.

4 Wiring problem

Failure Date: 07/03/2007

Defective instrument panel the instrument panel operated correctly until 2007. The speedometer began to operate incorrectly at random times. The needle would indicate high speed when stopped or when moving at slow speeds. The needle would continue to indicate an incorrect speed until the vehicle had been turned off. This continued to happen more often from 2007 until 2009. In 2009, the speedometer needle no longer indicated a correct speed at any time. The temperature gauge then began to indicate engine temperature to be above 300 degrees while driving. The temperature gauge continued to operate incorrectly. As a consequence, the speed of the car cannot be properly estimated. Any problem with the radiator would not be easy to identify for lack of knowing engine temperature. Attempts to fix: the instrument panel has been electrically disconnected and checked for a faulty connection. No faulty wiring has been found.

5 Wiring problem

Failure Date: 09/15/2006

The car has a major wiring or electrical problem, but its not detected by mechanics. I have a temp gauge that is all over the place, sometimes it even touches the far bottom right side of the control panel. The speedometer is no longer working, driving or parked I am going -3 miles an hour. The rpms work when they feel like it which is rarely. The only gauge working is the gas. In addition to this, the car cuts off while driving. All of this has been for the last year and a half and continues to date. I have been in mid-left turn on major intersections of los angeles and it just died. I commute on the 110 fwy and it has just died, always while I am accelerating never parked. Then in a few seconds you crank the key and your off and running again. It is so scary because it is so unpredictable. I have received speeding tickets not knowing my speed and mechanic cant find the problem. What do I do???.




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