Tank Filler Pipe And Cap problems of the 2006 Chevrolet Cobalt

Four problems related to tank filler pipe and cap have been reported for the 2006 Chevrolet Cobalt. The most recently reported issues are listed below. Please also check out the statistics and reliability analysis of the 2006 Chevrolet Cobalt based on all problems reported for the 2006 Cobalt.

1 Tank Filler Pipe And Cap problem

Failure Date: 08/19/2011

I experiences first a gas odor in my vehicle that was extremely uncomfortable as I was not able to drive my vehicle. I then was able to see a visible gas leak coming from the fuel tank of my vehicle. After having a mechanic look at the vehicle, it has been concluded that the cap on the fuel tank has malfunctioned. I have investigated the vehicle and the problem and I know there is a recall for my vehicle and this issue however only in specific states. Therefore, it acknowledges that there was a factory issue involving this year of chevy Cobalt. I will likely be paying around $600 out of pocket for the repairs in order to keep my vehicle in driving condition.

2 Tank Filler Pipe And Cap problem

Failure Date: 11/18/2009

2006 chevy Cobalt, 64, 000 miles. The car leaks fuel from the fuel pump hose on top of the gas tank near the exhaust pipe location which could be a source of ignition. It happens every time you start the car. I took it to the local chevy dealer, they repaired the car for about $600. 00. I was told there was no recall on this model. I found from the gm web site and the NHTSA site that in fact gm has recalled 53000 of these cars for this exact same problem. I was assigned a specialist and a case number and gm was investigating if I qualify for financial assistance. After 3 days of gm investigating, they decided my VIN number doesn't match with this recall. They said the car is out of warranty, and I argues that this is a safety recall for 53000 other Cobalts and similar models, not a warranty issue at all, its a safety recall. They said their decision was final, and I will receive no financial help. The gm recall number is 090226. The NHTSA campaign number id number is 09v419000. The mechanic described my cars problem exactly how the recall reads, and the recall says at no cost to the customer this part will be replaced by the dealer. Gm only said no to free replacement because of a VIN number that has not been input into their recall system.

3 Tank Filler Pipe And Cap problem

Failure Date: 11/02/2009

Fuel leak from top of gas tank on 2006 chevy Cobalt. Dripping gas & leaving line of gasoline when car moves. Leaking where fuel line from fuel filter connects to fuel pump(sending unit) which is on top of gas tank. Dripping about six inches from exhaust pipe. Internet search discovered other post with similar leakage. Hoses are formed/pressed on connection. To replace hoses & fix leak requires replacing the fuel pump with the hoses already attached.

4 Tank Filler Pipe And Cap problem

Failure Date: 10/10/2009

Raw gas swell inside and outside of vehicle. Fuel coming from sending unit do to crack in the line between fuel tank and fuel filter. This was corrected by replacing the fuel module assy (fuel pump).


Other Gasoline Fuel System related problems of the 2006 Chevrolet Cobalt



Fuel Economy of Cobalt Vehicles
Cobalt Service Bulletins
Cobalt Safety Recalls
Cobalt Defect Investigations