Structure Related Problems of the 2005 Chevrolet Express 2500

Table 1 shows one common structure related problems of the 2005 Chevrolet Express 2500.

Table 1. Structure related problems of Chevrolet Express 2500

Problem Category Number of Problems
Body problems
1

Body problem

Passenger side double door hinges got so tight that they snapped the hinge. No lube would loosen prior to breaking. This week the right door exact same thing. Hinge snapped. The original hinges are defective and are unable to be lubed. They know they have a problem because the new ones are made with grease fittings. I just looked on line at a forum and there are several listings for the same problem for years.


Structure related problems in other Chevrolet Express 2500 model year vehicles:



Express 2500 Service Bulletins
Express 2500 Safety Recalls
Express 2500 Defect Investigations