Two problems related to door hinge have been reported for the 2004 Chevrolet Express 3500. The most recently reported issues are listed below. Please also check out the statistics and reliability analysis of the 2004 Chevrolet Express 3500 based on all problems reported for the 2004 Express 3500.
The contact owns a 2004 Chevrolet Express 3500. The contact stated that the passenger and driver side door hinges were fractured. The vehicle was not diagnosed or repaired. The manufacturer was notified of the failure. The approximate failure mileage was 25,000.
Faulty hinge pins on side doors of 2004 chevy 3500 express van cause severe binding of hinges. This could cause exit difficulty for child or elderly trying to exit in case of accident or emergency. It is a problem with multiple years and pins have been redesigned. Chevy will only repair at customers expense. This is not from damage or neglect. I have tried to lubricate with no success.
| Door Hinge problems | |
| Door problems |