Gasoline Fuel System Problems of Chevrolet Express 3500

Chevrolet Express 3500 owners have reported 9 gasoline fuel system related problems since 1996. Table 1 shows the 3 most common gasoline fuel system problems. The number one most common problem is related to the vehicle's tank assembly (5 problems). The second most common problem is related to the vehicle's tank filler pipe and cap (2 problems). For details of each of the problem category, use the links in the table.

Table 1. Gasoline Fuel System related problems of Chevrolet Express 3500


Recently reported Gasoline Fuel System problems of Chevrolet Express 3500

The Tank Assembly problem

Dangerous as gas tank rusted through on top and left side after only rougly 100,000 miles.   Read details...

The Tank Filler Pipe And Cap problem

Gasoline and gasoline vapor was escaping from the fuel filler pipe leading to the fuel tank on a 2004 chevy express van 3500 series. The filer pipe was rusted through. There was a seam on the pipe where the rust through occurred.   Read details...

The Gasoline Fuel System problem

Gas leaking from fuel filler pipe onto inside of wheel well and ground. Examination reveals design of pipe assembly (metal pipe inside corrugated plastic tube), traps condensation and water around metal pipe guaranteeing rust and leaks.   Read details...




Express 3500 Service Bulletins
Express 3500 Safety Recalls
Express 3500 Defect Investigations