Electrical System Problems of Chevrolet Express 3500

Chevrolet Express 3500 owners have reported 9 problems related to electrical system (under the electrical system category). The most recently reported issues are listed below. Also please check out the statistics and reliability analysis of Chevrolet Express 3500 based on all problems reported for the Express 3500.

1 Electrical System problem of the 2021 Chevrolet Express 3500

Failure Date: 03/13/2026

The contact owns a 2021 Chevrolet Express 3500. The contact stated that while driving 30 mph, there was a burning odor coming from the vehicle, and the vehicle was pulled over into the right lane. Upon exiting the vehicle, the contact became aware that the front wheels were smoking. Additionally, the brake pedal went to the floorboard while depressed. The contact stated that the brake fluid seemed to be boiling. The contact was on a trip, and the vehicle was driven to a campground. The vehicle was later driven to a dealer. The contact referenced NHTSA campaign number: 21v189000 (electrical system); however, the VIN was not included in the recall. The vehicle was repaired. The manufacturer was not notified of the failure. The failure mileage was 20,300.

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2 Electrical System problem of the 2006 Chevrolet Express 3500

Failure Date: 07/01/2019

I was driving down the road on the highway and the drivers window buttons caught fire.

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3 Electrical System problem of the 2005 Chevrolet Express 3500

Failure Date: 08/05/2018

When I normal drive under hood fire the vehicle burn out if you need more file or picture I can send mail my e mail address (xxxx) parts of this document have been redacted to protect personally identifiable information pursuant to the freedom of information act (foia), 5 u. S. C. 552(b)(6).

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4 Electrical System problem of the 2008 Chevrolet Express 3500

Failure Date: 12/16/2016

The contact owns a 2008 Chevrolet Express 3500. While driving 35 mph, the vehicle hesitated and stalled without warning. The vehicle was not diagnosed or repaired. The manufacturer was notified. The approximate failure mileage was 128,000.

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5 Electrical System problem of the 2003 Chevrolet Express 3500

Failure Date: 06/13/2014

While driving vehicle, all electrical stopped, discovered that the ignition had turned off by itself and caused a loss of all power creating dangerous steering and stopping situation. . I was able to pull to the side of road and stopped vehicle. Took the truck to Chevrolet dealer in sarasota rt. 41 and bee ridge and was told it was not part of recall. This does not make sense, it has the same symptoms as the other defective vehicles maybe they don't want to increased their problems with another year and model. Please help, I am unable to drive my truck for work and am losing money and customers, as I am a general one man contractor. Please advise.

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6 Electrical System problem of the 2008 Chevrolet Express 3500

Failure Date: 01/15/2013

Door hinges came welded on doors with no way to lubricate them and keep them from rusting. Purchased the van a few years ago. Within a few months the left hand passenger door rusted shut. Repair man quoted $129 for each hinge plus the labor. Soon the other door would not latch correctly. Now the automatic door locks have problems because doors will not latch properly. This month, the back right hand cargo door hinge has rusted completely off the door, making this a potential hazard, not to mention, the door cannot be shut once it is opened. Once again the automatic door locking system have been compromised. Called chevy soon after first had the problem to see if they would recall, because new hinges are now made to be bolted on van and can be lubricated. We have other friends with chevy vans who have the same problems.

7 Electrical System problem of the 2003 Chevrolet Express 3500

Failure Date: 06/26/2011

Wire harness fire. Water got into the end of one of the connectors from the wire harness going into the trasmission. The result of the water getting into the transmission caused an electrical fire and caused a short in the transmission and engine wire harness, the final result was the wire harness was completely burned up. There was evidence of glueing the connectors years ago. I if the connectors are not sealed, it is possible for water to enter and short out connectors and other electrical components.

8 Electrical System problem of the 2009 Chevrolet Express 3500

Failure Date: 02/08/2010

Tl-the contact owns a 2009 Chevrolet Express 3500. The contact stated that the key failed to turn in the ignition to start the vehicle and the key could be removed from the ignition with the engine still on once started. This failure occurred intermittently over a period of years. The vehicle was taken to a dealer who diagnosed a new key was needed to repair the failure. The failure was corrected. The manufacturer was notified of the defect. The approximate failure mileage was 110,000. Rg.

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9 Electrical System problem of the 2006 Chevrolet Express 3500

Failure Date: 02/14/2007

The contact owns a 2006 Chevrolet Express 3500. After the vehicle had been parked for 45-60 minutes, it was found smoking and on fire. The vehicle was destroyed and a fire report was filed. The contact has pictures. There is currently an open investigation (number pe08010) for the failure. The current and failure mileages were 10,000. Updated 3/19/08 the consumer stated insurance adjuster examined the vehicle determined that it was extensive enough damage to be deemed as totaled. Updated 03/19/08.


Other Common Electrical System related problems of Chevrolet Express 3500



Express 3500 Service Bulletins
Express 3500 Safety Recalls
Express 3500 Defect Investigations