Five problems related to brake disc caliper have been reported for the 2002 Chevrolet Malibu. The most recently reported issues are listed below. Please also check out the statistics and reliability analysis of the 2002 Chevrolet Malibu based on all problems reported for the 2002 Malibu.
Purchased my 2002 chev Malibu new! has 39000miles on it ,granted, car is 14yrs old but in mint condition . Its gone through 3 sets of rotors ,3 sets of front pads, 2 sets of calipers and one set of brake lines, both front hub & bearings twice!! . There` s a serious problem with the design of thier brake system design!!.
I have had my 2002 chevy Malibu since it was purchased brand new from the dealership in 2002. After running fine for a few years, it began to develop recurring problems. The wheel bearings (both front) have been replaced twice, along with the calipers.
Both front calipers and both rear calipers leaking. Problem covered under my fidelity extended warranty, but the new brakes that I had on there were ruined by brake fluid caused by the leak. Warranty does not cover brakes. I have 3 friends with the exact same vehicle and the exact same problems.
Front loaded calipers are not working properly. Inboard pads are worn at 100 percent, and the outboard are worn at 50 percent. Tires were squeaking when brakes were applied, and then a constant squeek while driving. Continued driving makes it worse. Caller is concerned about not getting a warning light to tell her she has a problem. Caller was told a warning light will not come on for the brake pads being worn. If caliper is not fixed the pads will be worn at same rate. Tires plus told her this. Dealer told caller they never heard of calipers causing brake pad problems. Manufacturer has not been contacted yet.
Inside disc pads wore out at 21000 miles. Had pads replaced and rotors checked. Caliper is now sticking again and inside pad is rubbing.