Tank Assembly problems of the 2006 Chevrolet Malibu

Eight problems related to tank assembly have been reported for the 2006 Chevrolet Malibu. The most recently reported issues are listed below. Please also check out the statistics and reliability analysis of the 2006 Chevrolet Malibu based on all problems reported for the 2006 Malibu.

1 Tank Assembly problem

Failure Date: 10/01/2011

I have only had my 2006 Chevrolet Malibu for 6 weeks, and I already am experiencing 3 major problems. 1. The fuel gauge will go wild anytime gas is added to the tank, and as the weeks have gone by it is less accurate. I only know when my gas tank is full or empty. I have no idea on anything in between. 2. When I will start the car the power steering will not come on with the car. I will have to turn the car off, remove the key and open and shut the door to register the next try as a truly new start. If you fail to open and close the door, the car does not completely power down so it will not recycle. 3. The power sterering assist will begin to lock up on me while driving, and I will have to fight the wheel to keep the car going straight. I have let go of the wheel once or twice and the wheel will turn enough in one direction to nearly do a uturn. If this were to happen when a driver was inattentive, im pretty sure it would cause one heck of a accident! the worst part is that the dealer I bought the car from had the car for 8 months, so they must have know about these defects and sold it to me anyways. The dealer put gas in the car before we did the paperwork. I know the guy saw the gas gauge going nuts, and that's why he insisted on being the one to drive the car to the gas station. I think they might have reset the computer to get the car to behave for test drives, because I had only put 40 miles on it before all this stuff started. Certainly not a coincidence.

2 Tank Assembly problem

Failure Date: 07/11/2011

The contact owns a 2006 Chevrolet Malibu maxx. The contact stated that fuel was leaking from the top rear of the fuel tank and was emitting a strong odor of gasoline both in and outside of the vehicle. The vehicle was not inspected for the failure or repaired. The failure mileage was unknown and the current mileage was 102,000.

3 Tank Assembly problem

Failure Date: 04/16/2011

Faulty gas gauge on my gm Chevrolet Malibu. I ran out of gas and was stranded just after the the low fuel light went on. I had never run out of gas and just previously during my drive the fuel level read between 1/8 and 1/4 full tank. So the fuel level reading indicated more fuel availability than was actually available in the tank. I probably only went 10 miles after the low fuel light went on and my car has good fuel economy. I think the reading was inaccurate. I have had multiple incidents of random fuel level reading while I was driving, with the low fuel light and bell going off, then later returning to another, not low fuel level, and the low fuel light going off again. This is very frustrating. I feel like I cannot trust the gauge and I reset my trip odometer on every fill-up so I can keep track of how many miles I've driven.

4 Tank Assembly problem

Failure Date: 03/25/2011

The contact owns a 2006 Chevrolet Malibu. While the contact was driving approximately 65 mph, the fuel gauge displayed an inaccurate reading indicating a full capacity level although the fuel tank was empty. Suddenly, the vehicle stalled as a result of the empty fuel tank. The vehicle was refueled and resumed operation. The vehicle was taken to an authorized dealer where the fuel tank sensor was replaced. The failure mileage was approximately 80,000.

5 Tank Assembly problem

Failure Date: 10/04/2010

The contact owns a 2006 Chevrolet Malibu LS. The contact stated that the fuel gauge was inoperative and would read that the tank was either empty or full erroneously. The check engine warning light would also illuminate intermittently. The dealer denied any assistance with repairs to the vehicle and the manufacturer was not contacted. The vehicle was not repaired. The failure mileage was 60,000 and the current mileage was 73,000. Updated 11/16/lj the consumer also stated the catalytic converter was clogged and the vehicle would not accelerate in passing gear. Updated 11/30/11.

6 Tank Assembly problem

Failure Date: 09/03/2010

Fuel tank cracked at seams leaks fuel excessively. Contacted dealer in fresno CA they stated their were no recalls on this vehicle. I think their should be because this could be dangerous.

7 Tank Assembly problem

Failure Date: 03/01/2009

The fuel gauge suddenly drops to empty, then back up again. Check engine light has come on. Started 2 tanks of gas ago.

8 Tank Assembly problem

Failure Date: 11/01/2006

The contact owns a 2006 Chevrolet Malibu. The contact stated that the steering would lock abnormally and without warning while driving various speeds. There was also an abnormal rattling from the steering wheel. In addition, the fuel level gauge would provide erroneous fuel level readings and the interior lighting would malfunction sporadically. The steering failure was repaired under an unknown recall, yet the failure persisted. The vehicle was taken to the dealer where he was unable to duplicate the steering failure but replaced the fuel tank sensor. Later, the contact was involved in an unrelated crash and while having the vehicle repaired, the contact was advised that the steering column was locked defectively and would need replacing. The steering column was replaced. The manufacturer was made aware of the failure but did not offer any assistance. The failure mileage was 33,000 and the current mileage was 45,000.


Other Gasoline Fuel System related problems of the 2006 Chevrolet Malibu



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Fuel Economy of Malibu Vehicles
Malibu Service Bulletins
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