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  NHTSA Recall 09V059000

NHTSA Campaign Id 09V059000; Date: Feb. 19, 2009

If the bolts loosen completely, it is possible for the muffler to separate from the motorcycle, creating a risk of a crash resulting in injury or death.

icon1 Recalled Vehicles:

2008 Kawasaki Kl650e 2009 Kawasaki Kl650e

Component: Engine And Engine Cooling:exhaust System:manifold/header/muffler/tail Pipe

Manufactured by: Kawasaki Motors Corp. , U. S. A.

Affected Units:: 16,167

icon3 Recall Summary:

Kawasaki is recalling 16,167 my 2008-2009 klr 650 (kl650e8f/l, kl650e9f/l) motorcycles. The muffler assembly is secured to the frame of the motorcycle by two bolts. It is possible that heat expansion cycles of the muffler, combined with vibration from vehicle operation may cause loosening of the muffler mounting bolts.

icon2 How to Fix:

Dealers will remove the paint from the muffler mount tabs and replace the mount bolts, nut, and washer free of charge. The recall began on February 23, 2009. Owners may contact kawasaki at 866-802-9381.

icon4 Recall Notes:

Customers may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to http://www.safercar.gov .

Date Owners notified by Manufacturer: Feb 23, 2009

Also see:

All recalls of Kawasaki vehicles.

More recall documents on nhtsa.gov.