All Investigations » Investigation DP14004

  Defect Investigation of Totally Integrated Power Module Failure

Investigation of Totally Integrated Power Module Failure

Subject: Totally integrated power module failure
Components covered:
  • Electrical system
Investigations Summary: In a letter dated August 21, 2014, the center for auto safety (cas) petitioned the national highway traffic safety administration (NHTSA) to initiate a defect investigation into failures associated with the totally integrated power module (tipm) installed in Chrysler suvs, trucks, and vans beginning in the 2007 model year. The cas alleges that tipm failures have resulted in incidents of engine stall; airbag non-deployment; random horn, headlight, taillight, door lock, instrument panel and windshield wiper activity; failure of fuel pump shutoff resulting in unintended acceleration; and fires. The petition includes a list of 70 complaints received by cas that are allegedly related to Chrysler tipm failures. The petition references a class action lawsuit regarding tipm7 module failure and 63 of the cas complaints relate to vehicles equipped with tipm7 body control modules (1 complaint involves a vehicle equipped with a tipm6 module and 6 complaints involve vehicles that were not equipped with tipm modules). This defect petition review will focus on vehicles equipped with tipm7 modules. Preliminary analysis of the 63 cas complaints related to tipm7 equipped vehicles identified 51 reports alleging incidents of engine stall (17) or no-start (34). Three complaints reported incidents of smoke (2) or fire (1). None of the reports provided alleged tipm failures resulting in airbag non-deployment or unintended acceleration and none of the complaints alleged a crash. In a supplement to the petition, cas identified 24 crashes from NHTSA's early warning reporting (ewr) database that it believes may be related to tipm failure and requested that NHTSA review these as part of its petition evaluation. In a September 3, 2014 letter, Chrysler group LLC notified NHTSA of a safety defect in the totally integrated power module-7 (tipm 7) in approximately 188,723 my 2011 Dodge durango and Jeep grand cherokee vehicles equipped with 3. 6l and 5. 7l engines (recall 14v-530). According to Chrysler, some Jeep grand cherokee and Dodge durango vehicles may experience a failure in the fuel pump relay within the tipm which can result in a no-start or stall condition. Thirty-six (36) of the complaints submitted with the petition involve my 2011 Jeep grand cherokee and Dodge durango vehicles equipped with 3. 6l and 5. 7l engines. The petition will be evaluated for a grant or deny decision. A copy of the petition will be placed in the public file (NHTSA ref. No. 10637920).
Vehicles Affected by this investigation:
  • 2008 Chrysler Town & Country
  • 2009 Chrysler Town & Country
  • 2010 Chrysler Town & Country
  • 2011 Chrysler Town & Country
  • 2012 Chrysler Town & Country
  • 2013 Chrysler Town & Country
  • 2014 Chrysler Town & Country
  • 2008 Dodge Caravan
  • 2009 Dodge Caravan
  • 2010 Dodge Caravan
  • 2011 Dodge Caravan
  • 2012 Dodge Caravan
  • 2011 Dodge Durango
  • 2012 Dodge Durango
  • 2013 Dodge Durango
  • 2008 Dodge Grand Caravan
  • 2009 Dodge Grand Caravan
  • 2010 Dodge Grand Caravan
  • 2011 Dodge Grand Caravan
  • 2012 Dodge Grand Caravan
  • 2013 Dodge Grand Caravan
  • 2014 Dodge Grand Caravan
  • 2009 Dodge Journey
  • 2010 Dodge Journey
  • 2007 Dodge Nitro
  • 2008 Dodge Nitro
  • 2009 Dodge Nitro
  • 2010 Dodge Nitro
  • 2011 Dodge Nitro
  • 2009 Dodge Ram 1500
  • 2010 Dodge Ram 1500
  • 2010 Dodge Ram 2500
  • 2010 Dodge Ram 3500
  • 2011 Dodge Ram 3500
  • 2012 Dodge Ram 3500
  • 2011 Dodge Ram 5500
  • 2011 Jeep Grand Cherokee
  • 2012 Jeep Grand Cherokee
  • 2013 Jeep Grand Cherokee
  • 2007 Jeep Liberty
  • 2008 Jeep Liberty
  • 2009 Jeep Liberty
  • 2010 Jeep Liberty
  • 2011 Jeep Liberty
  • 2012 Jeep Liberty
  • 2007 Jeep Wrangler
  • 2008 Jeep Wrangler
  • 2009 Jeep Wrangler
  • 2010 Jeep Wrangler
  • 2011 Jeep Wrangler
  • 2012 Jeep Wrangler
  • 2013 Jeep Wrangler
  • 2014 Jeep Wrangler
  • 2010 RAM 1500
  • 2011 RAM 1500
  • 2012 RAM 1500
  • 2010 RAM 2500
  • 2011 RAM 2500
  • 2012 RAM 2500
  • 2010 RAM 3500
  • 2011 RAM 3500
  • 2012 RAM 3500
  • 2011 RAM 4500
  • 2012 RAM 4500
  • 2011 RAM 5500
  • 2012 RAM 5500

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