All Investigations » Investigation DP18003

  Defect Investigation of Non-crash Vehicle Fires

Investigation of Non-crash Vehicle Fires

Subject: Non-crash vehicle fires
Components covered:
  • Electrical system
  • Battery propulsion system
  • Electrical system: instrument cluster/panel
  • Instrument panel
  • Electrical system:12v/24v/48v battery
  • Electrical system:12v/24v/48v battery:cables
  • Alternator/generator/regulator
  • Battery
  • Battery cables
  • Fuses and circuit breakers
  • Ignition
  • Ignition anti-theft controller
  • Electrical system:ignition:anti-theft:control module
  • Ignition module
  • Ignition switch
  • Electrical system:propulsion system:traction battery
  • Starter assembly
  • Starter assembly relay
  • Starter assembly solenoid
  • Electrical system wiring
  • Rear compartment/trunk wiring
  • Front underhood wiring
  • Electrical system:wiring:fuses and circuit breakers
  • Interior/under dash wiring
  • Engine
  • Engine and engine cooling
  • Cooling system
  • Cooling system fan
  • Cooling system hose
  • Engine and engine cooling:cooling system:hoses/lines/piping/fittings
  • Cooling system radiator assembly
  • Engine
  • Diesel engine
  • Gasoline engine
  • Engine gasoline belts and associated pulleys
  • Gasoline engine turbo charger
  • Engine and engine cooling:engine:gasoline:turbo/supercharger
  • Engine turbo charger
  • Engine and engine cooling:engine:other fuel types:turbo/supercharger
  • Cooling exhaust system
  • Exhaust system emission control
  • Catalytic convertor
  • Crankcase (pcv)
  • Gas recirculation valve (egr valve)
  • Manifold/header/muffler/tail pipe
  • Brake lights
  • Brake lights switch
  • Fog lights
  • Fog lights switch
  • Hazard flashing warning lights
  • Hazard flashing warning lights switch
  • Hazard flashing warning lights unit
  • Headlights
  • Headlights concealment devices
  • Headlights high/low beam dimmer switch
  • Headlights switch
  • Tail lights
  • Tail lights switch
  • Turn signal
  • Turn signal flasher unit
  • Turn signal switch
  • Unknown or other
Investigations Summary: This investigation was opened on Aug. 21, 2018. It was closed on May. 10, 2019. In a letter dated June 11, 2018, the center for auto safety (cas) petitioned the national highway traffic safety administration (NHTSA) to initiate a safety defect investigation into non-collision related fires on model year (my) 2011-2014 kia optima and sorento, and Hyundai sonata and santa fe vehicles. In a letter dated July 24, 2018, cas requested that my 2010-2015 kia soul vehicles be added to the petition. Cas stated that there is a higher number of complaints to NHTSA regarding non-crash fires on these vehicles compared to other similar vehicles. The office of defects investigation (odi) had already opened recall queries (rq17-003 and rq17-004) on all kia and Hyundai vehicles equipped with theta ii engines for engine failures that may cause stalling and fires. The queries cover most of the petition subject optima, sorento, sonata, and santa fe vehicles but not any of the subject soul vehicles. On August 21, 2018, odi opened a defect petition (dp18-003) to evaluate whether to grant or deny the cas petition. Odi sent information request letters to kia and Hyundai (September and October 2018) requesting information on all engine and non-engine related fires in the petition vehicles. Odi performed extensive analysis on the information obtained from kia and Hyundai. During the dp18-003 analysis, kia and Hyundai each initiated three additional safety recalls related to engine compartment fires on certain petitioned and non-petitioned vehicles (nearly 740,000 total vehicles: recalls 18v-907, 18v-934, 19v-101, 19v-063, 19v-120, and 19v-204). Based on odi’s review of the applicable materials, including responses to information requests sent to multiple manufacturers, vehicle owner questionnaires (voq), and early warning data, NHTSA decided to grant the petition. The cas petition was granted on March 29, 2019. Preliminary evaluations (pe19-003 on Hyundai and pe19-004 on kia) have been opened to assess the scope, frequency, and potential safety-related consequences of alleged defects relating to non-collision vehicle fires in the 2011-2014 kia optima and sorento, 2011-2014 Hyundai sonata and santa fe, and 2010-2015 kia soul. Attached is a list of the reference numbers for the 404 voqs cited above.
Vehicles Affected by this investigation:
  • 2011 Hyundai Santa Fe
  • 2012 Hyundai Santa Fe
  • 2013 Hyundai Santa Fe
  • 2014 Hyundai Santa Fe
  • 2013 Hyundai Santa Fe Sport
  • 2014 Hyundai Santa Fe Sport
  • 2011 Hyundai Sonata
  • 2012 Hyundai Sonata
  • 2013 Hyundai Sonata
  • 2014 Hyundai Sonata
  • 2011 Hyundai Sonata Hybrid
  • 2012 Hyundai Sonata Hybrid
  • 2013 Hyundai Sonata Hybrid
  • 2014 Hyundai Sonata Hybrid
  • 2011 Kia Motor Optima
  • 2012 Kia Motor Optima
  • 2013 Kia Motor Optima
  • 2014 Kia Motor Optima
  • 2011 Kia Motor Optima Hybrid
  • 2012 Kia Motor Optima Hybrid
  • 2013 Kia Motor Optima Hybrid
  • 2014 Kia Motor Optima Hybrid
  • 2011 Kia Motor Sorento
  • 2012 Kia Motor Sorento
  • 2013 Kia Motor Sorento
  • 2014 Kia Motor Sorento
  • 2010 Kia Motor Soul
  • 2011 Kia Motor Soul
  • 2012 Kia Motor Soul
  • 2013 Kia Motor Soul
  • 2014 Kia Motor Soul
  • 2015 Kia Motor Soul
  • 2014 Kia Motor Soul Ev
  • 2015 Kia Motor Soul Ev

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