All Investigations » Investigation EA02015

  Defect Investigation of Throttle Sticking Closed

Investigation of Throttle Sticking Closed

Subject: Throttle sticking closed
Components covered:
  • Vehicle speed control linkages
Investigations Summary: This investigation was opened on Aug. 1, 2002. It was closed on Jan. 12, 2004. This investigation involves the general motors corporation (gm)throttle body (tb) utilized in model year (my) 1999-2002 silverado, sierra, tahoe, suburban, avalanche and yukon (subject vehicle(s)) with 4. 8l, 5. 3l, and 6. 0l engines. The tb valve may intermittently stick in a closed position. In such a situation, an operator may apply additional accelerator pedal force to increase engine speed. The application of additional accelerator pedal force, to open a stuck throttle valve, may open the throttle valve more than intended and, in turn, accelerate the engine and vehicle more than intended and reasonably expected by the driver. On August 1, 2002, the office of defects investigation (odi), of the national highway traffic safety administration (NHTSA), opened this engineering analysis. The investigation revealed that two factors may cause the defect: 1) tb manufacturing process problems; and 2) accumulation of deposits (a pcv system by-product) on or around the tb throttle valve and bore. Odi concludes that the tb performs in a defective manner after analyzing gmâ¿s data submissions, and test data collected by the vehicle research and test center (vrtc). Fifty-nine crashes are alleged to have occurred as a result of gmâ¿s tb defect. The majority of the crashes involve a single vehicle, engaging in a close quarter vehicle maneuver (or low speed), and causing only minor property damage. Four out of the fifty-nine crashes involve injury, and those injuries were minor. Although gmâ¿s tb is defective, based on the evidence gathered, odi has found that the accelerator pedal force required to open a stuck throttle valve is negligible, and the throttle valve does not stick in the open position. Therefore this engineering analysis (ea02-015) will be closed at this time. The closing of this investigation does not constitute a finding by NHTSA that a safety-related defect does not exist. For a detailed discussion of the tb component and testing, please see the attached report.
Vehicles Affected by this investigation:
  • 1999 Cadillac Escalade
  • 2000 Cadillac Escalade
  • 2001 Cadillac Escalade
  • 2002 Cadillac Escalade
  • 1999 Chevrolet Avalanche
  • 2000 Chevrolet Avalanche
  • 2001 Chevrolet Avalanche
  • 2002 Chevrolet Avalanche
  • 1999 Chevrolet Silverado
  • 2000 Chevrolet Silverado
  • 2001 Chevrolet Silverado
  • 2002 Chevrolet Silverado
  • 1999 Chevrolet Suburban
  • 2000 Chevrolet Suburban
  • 2001 Chevrolet Suburban
  • 2002 Chevrolet Suburban
  • 1999 Chevrolet Tahoe
  • 2000 Chevrolet Tahoe
  • 2001 Chevrolet Tahoe
  • 2002 Chevrolet Tahoe
  • 1999 GMC Sierra
  • 2000 GMC Sierra
  • 2001 GMC Sierra
  • 2002 GMC Sierra
  • 1999 GMC Yukon
  • 2000 GMC Yukon
  • 2001 GMC Yukon
  • 2002 GMC Yukon

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