All Investigations » Investigation EA04028

  Defect Investigation of Turn Signal Malfunction

Investigation of Turn Signal Malfunction

Subject: Turn signal malfunction
Components covered:
  • Turn signal
Investigations Summary: This investigation was opened on Sep. 14, 2004. It was closed on Nov. 22, 2004. Note: this investigation has resulted in a vehicle safety recall.
On may 14, 2004 the office of defects investigation (odi) opened a preliminary evaluation (pe04-043) based on consumer complaints alleging that the brake/tail turn signal lamps would not operate properly when either the tail lights were turned on, the brake pedal was depressed, or when the turn signal switch was activated. On September 14, 2004 odi upgraded pe 04-043 to an engineering analysis (ea04-028). Gm states that some brake/tail/turn signal lamp bulbs can prematurely become inoperative due to excessive heat buildup within the bulb sockets. The cause of the excessive heat build up was determined to be a lack of thermal grease placed in between the bulb and the socket. By letter dated October 27, 2004 gm notified NHTSA that it will conduct a safety recall (NHTSA # 04v524) covering all my 2003 vehicles. Gm dealers will inspect the rear lamp bulb socket assemblies and apply thermal grease to them or replace them with new assemblies with thermal grease already attached. Model year 2004 and newer vehicles have the thermal grease installed from the factory. The action taken by gm is sufficient to resolve the issues raised by this investigation. Accordingly, this investigation is closed.
Vehicles Affected by this investigation:
  • 2003 Chevrolet Cavalier
  • 2003 Pontiac Sunfire

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