All Investigations » Investigation PE19003

  Defect Investigation of Non-crash Vehicle Fires

Investigation of Non-crash Vehicle Fires

Subject: Non-crash vehicle fires
Components covered:
  • Electrical system
  • Battery propulsion system
  • Electrical system:12v/24v/48v battery
  • Electrical system:12v/24v/48v battery:cables
  • Alternator/generator/regulator
  • Battery
  • Battery cables
  • Fuses and circuit breakers
  • Electrical system:propulsion system:traction battery
  • Starter assembly
  • Starter assembly relay
  • Starter assembly solenoid
  • Electrical system wiring
  • Rear compartment/trunk wiring
  • Front underhood wiring
  • Electrical system:wiring:fuses and circuit breakers
  • Interior/under dash wiring
  • Engine
  • Engine and engine cooling
  • Cooling system
  • Cooling system fan
  • Cooling system hose
  • Engine and engine cooling:cooling system:hoses/lines/piping/fittings
  • Cooling system radiator assembly
  • Engine
  • Diesel engine
  • Gasoline engine
  • Engine gasoline belts and associated pulleys
  • Gasoline engine turbo charger
  • Engine and engine cooling:engine:gasoline:turbo/supercharger
  • Engine turbo charger
  • Engine and engine cooling:engine:other fuel types:turbo/supercharger
  • Cooling exhaust system
  • Exhaust system emission control
  • Catalytic convertor
  • Crankcase (pcv)
  • Gas recirculation valve (egr valve)
  • Manifold/header/muffler/tail pipe
  • Exterior lighting
  • Back up lights
  • Back up lights switch
  • Brake lights
  • Brake lights switch
  • Fog lights
  • Fog lights switch
  • Hazard flashing warning lights
  • Hazard flashing warning lights switch
  • Hazard flashing warning lights unit
  • Headlights
  • Headlights concealment devices
  • Headlights high/low beam dimmer switch
  • Headlights switch
  • Tail lights
  • Tail lights switch
  • Turn signal
  • Turn signal flasher unit
  • Turn signal switch
  • Gasoline fuel system
  • Gasoline delivery fuel system
  • Fuel pump
  • Hoses, lines/piping, and fittings
  • Unknown or other
Investigations Summary: In a letter dated Jun 11, 2018, the center for auto safety (cas) petitioned the national highway traffic safety administration (NHTSA) to initiate a safety defect investigation into non-collision related fires on model year (my) 2011-2014 kia optima and sorento, and Hyundai sonata and santa fe vehicles. In a letter dated July 24, 2018, cas requested that my 2010-2015 kia soul vehicles be added to the petition. Cas stated that there is a higher number of complaints to NHTSA regarding non-crash fires on these vehicles compared to other similar vehicles. The office of defects investigation (odi) had already opened a recall query (rq17-004) on all Hyundai vehicles equipped with theta ii engines for engine failures that may cause stalling and fires. The query covers most of the petition subject sonata and santa fe vehicles. On August 21, 2018, odi opened a defect petition (dp18-003) to evaluate whether to grant or deny the cas petition. Odi sent an information request letter to Hyundai (September 2018) requesting information on all engine and non-engine related fires in the petition Hyundai vehicles. Odi performed extensive analysis on the information obtained from Hyundai. During the dp18-003 analysis, Hyundai initiated three additional safety recalls related to engine compartment fires on certain petitioned and non-petitioned vehicles, (nearly 240,000 total vehicles: recalls 18v-934, 19v-063, and 19v-204). In addition to engine compartment fires, odi has received allegations of vehicle fires affecting other components, including taillight housings, taillight wire harnesses, and/or light bulbs. Based on odi's review of the applicable materials, including responses to information requests sent to multiple manufacturers, vehicle owner questionnaires (voq), and early warning data, NHTSA has decided to grant the petition. The petition is hereby granted. A preliminary evaluation has been opened to assess the scope, frequency, and potential safety-related consequences of alleged defects relating to non-collision vehicle fires in the 2011-2014 sonata and 2011-2014 santa fe. While prior recalls of vehicles covered by this pe have primarily related to engine fires, NHTSA's preliminary evaluation is not limited to engine components and may cover additional vehicle systems or components as well. Attached is a list of the reference numbers for the 160 voqs cited above.
Vehicles Affected by this investigation:
  • 2011 Hyundai Santa Fe
  • 2012 Hyundai Santa Fe
  • 2013 Hyundai Santa Fe
  • 2014 Hyundai Santa Fe
  • 2011 Hyundai Sonata
  • 2012 Hyundai Sonata
  • 2013 Hyundai Sonata
  • 2014 Hyundai Sonata
  • 2011 Hyundai Sonata Hybrid
  • 2012 Hyundai Sonata Hybrid
  • 2013 Hyundai Sonata Hybrid
  • 2014 Hyundai Sonata Hybrid

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