Structure Related Problems of the 2023 Dodge Challenger

Table 1 shows one common structure related problems of the 2023 Dodge Challenger.

Table 1. Structure related problems of Dodge Challenger

Problem Category Number of Problems
Body problems
4

Body problem #1

Windshield stress crack. From driver side a pillar across the windshield. Widely known factory defect issue. Causing many windshield replacements. No impact, no chips. This was due to improper bonding of the windshield during manufacturing, and body flex of the vehicle.

Body problem #2

Windshield cracking for no apparent reason. I do not know the underlying cause however there are many people reporting this issue on social media sites. Some suspect welding/bonding issues resulting in flex causing the crack under stress. My car was sitting in the garage when the windshield cracked from the a-pillar inward. All videos, pictures submitted from others show the crack in a similar fashion. Driver/passenger side from the a-pillar. Some have provided pictures/videos of brand new cars sitting on the lot with the crack. Others are on their 2nd and 3rd windshield replacement.

Body problem #3

2023 Dodge Challenger was parked and not running. Opened driver's door and windshield cracked from pillar on passenger side. No prior stone chips, no prior cracks. Car had less than 3000 miles when crack occurred. Appears that windshield was not properly bonded to the vehicle. Paid safelite $348. 03 for windshield replacement.

Body problem #4

This is an issue with chassis rigidity and a manufacturing defect. Causing windshield breakage due to torsional forces, chassis load and unload.   here's my case: 2023 Dodge Challenger r/t - 5. 7 / 6 speed manual. This car was purchased new 12/22/23, it's now broken two oem mopar windshields. First occurrence was 02/05/24 at 2,321 miles. This was warrantied by Dodge and replaced with a new mopar windshield, 03/06/24. Second occurrence was 04/05/24 at 6,446 miles. At this point in time, my car remains unfixed, undrivable, and has been undrivable since 4/5/24. The selling dealer, airport Jeep in platte city, missouri, has been "working" with a local frame shop to obtain an appointment for a laser frame check. At this point, we've been without the usability of a car, yet still paying for it, for over 30 days. Please see attached images regarding my case, alone. With that being said, I'm also attaching owner commentary and images of other 2023 Challengers where this has occurred as well. The above, being said. This is clearly a chassis build / bonding issue at time of manufacturing, allowing these vehicles to flex and cause chassis popping / noises and windshield breakage. . Read more...


Structure related problems in other Dodge Challenger model year vehicles:



Challenger Service Bulletins
Challenger Safety Recalls
Challenger Defect Investigations