Three problems related to other fuel system pump have been reported for the 2004 Dodge Durango. The most recently reported issues are listed below. Please also check out the statistics and reliability analysis of the 2004 Dodge Durango based on all problems reported for the 2004 Durango.
The transfer case will make noise when unlocking the doors, it will also engage and change the awd by itself to 4lock when driving on the road. It can cause seriouse hard or accident. The airbags on both driver and passenger side light will engage and can cause seriouse harm. The fuel pump seems like it has an air bubble inside and shoots out gasoline and also can cause seriouse harm. All of these problems occurs when the vehicle is in motion and stationary. Please fix!!! recall!!! you have to hear the noise and drive when it happens.
Purchased vehicle in April 2013. First week fuel pump went out. In late 2013 replaced fuel pump again after it went out a second time. By now we realized that if we drove the vehicle in the rain or through a car wash it would shutter and cut off. In early 2014 the fuel pump went out again. We replaced fuel pump again and also cowl as we had found information that the cowl was allowing water to drip down on the engine and electrical box. This helped for about 14 months. In July 2015 replaced fuel pump twice. Now it is November 2015 and as I type this it is back in the shop having the fuel pump replaced again. Water is again leaking onto the engine and computer block. It causes shuttering and stalling and then within a short time the fuel pump goes out. Driving down the road in the rain is terribly dangerous because there is no way to tell if the vehicle will shut off or not. I have contacted Dodge and there is a technical safety bulletin about this issue, but no recall as of yet. A quick search shows hundreds of other Dodge owners having the same issue. Because most of the vehicles are no longer under warranty Dodge has not address the issue as a whole. I hope it doesn't take someone or a family being killed before a recall is issued.
Fuel tank has a problem on top it rust out & the vehicle will not pass a emission test. To pass you have replace the tank &the fuel pump. A cost of $2200 . I called Chrysler they said to bad. They said there are no problems. I saw (4 Durangos) that have this problem. My whole thing is they will replace a engine on a police vehicle with 150000 mi on them but forget the gas tank. That is a real problem.