Three problems related to tank assembly have been reported for the 2004 Dodge Grand Caravan. The most recently reported issues are listed below. Please also check out the statistics and reliability analysis of the 2004 Dodge Grand Caravan based on all problems reported for the 2004 Grand Caravan.
Our 2004 Dodge Grand Caravan will stall out driving down the road if you fill the gas tank until the gas pump nozzles stops automatically. The only way to stop this is to replace the gas tank because of a bad valve in the top of the tank in the emissions system. I found this information on line. It has done it several times and we now under fill the tank which is not easy to do.
Shortly after filling up with gas, I often experience difficulty with the vehicle. It sometimes stalls. It acts up within a minute or two by trying to stall. I try to give it as much gas as I can and it eventually stops acting up if it doesn't stall first. The dealer says they cannot replace the fuel filter, because it is part of the whole gas tank setup. It is not replaceable like most fuel filters are. It seems to me that it is the fuel filter needing to be cleaned. I do believe it is ruining my fuel pump slowly. I am concerned about when it stalls that someone may run into the back of me.
Dt: the consumer stated the location of the fuel tank causes it to be susceptible to damage and cause leaking which can lead to a fire hazard.