Manifold/header/muffler/tail Pipe problems of the 2005 Ford Crown Victoria

One problem related to manifold/header/muffler/tail pipe has been reported for the 2005 Ford Crown Victoria. The most recently reported issues are listed below. Please also check out the statistics and reliability analysis of the 2005 Ford Crown Victoria based on all problems reported for the 2005 Crown Victoria.

1 Manifold/header/muffler/tail Pipe problem

Failure Date: 06/18/2013

I was responding as a volunteer ambulance emt from my residence to the fire station for an emergency call when the steering locked up. I tried to turn the steering wheel back and forth while applying the brakes and it began to steer again. I continued to the station about 3/4 mile away, made the ambulance call. Upon completion of the call I lifted the hood and observed the lower joints of the steering shaft were rusty and corroded. I sprayed the joint with wd-40 and turned the steering back and forth. In preparation for a trip two days later I was checking the vehicle and found the "exhaust heat shield" lying on the frame between the engine and frame. It was then I figured the part had come off and jammed between the steering shaft and the frame causing a momentary loss of steering control. I have not replaced the heat shield. After a factory recall replacement of the lower shaft resulted in the car steering like new with very little effort for a month or so. I then noticed the steering seemed to bind again at times. I looked and the upper steering shaft is corroded so I sprayed the u joint contained in the upper shaft with lubricant. I contacted the dealer who said the upper shaft was not part of the recall so I called Ford and was told the same thing. The upper shaft joint is experiencing the same failure as the lower shaft. Corrosion in the u joint is causing the needle bearings to not operate properly resulting in more difficult turning of the steering. I lubricate the joint at times. I believe the "upper steering shaft" should be included in a recall due to corrosion effecting the parts due to design not sufficient to prevent contaminates from entering the steering u joints. The "exhaust heat shield" was deteriorated due to corrosion of the mounting holes used to secure the shield to the exhaust manifold mounting bolts.


Other Engine And Engine Cooling related problems of the 2005 Ford Crown Victoria



Safety Ratings of Crown Victoria Cars
Fuel Economy of Crown Victoria Vehicles
Crown Victoria Service Bulletins
Crown Victoria Safety Recalls
Crown Victoria Defect Investigations