Manifold/header/muffler/tail Pipe Problems of Ford E-550

Ford E-550 owners have reported 3 problems related to manifold/header/muffler/tail pipe (under the engine and engine cooling category). The most recently reported issues are listed below.

1 Manifold/header/muffler/tail Pipe problem of the 2003 Ford E-550

Failure Date: 10/21/2005

The cold air tube to the turbo blew loose on a uphill pull. I experienced a severe loss of power and lots of black smoke. I am pulling a 5th wheel trailer and had this been on a mountain pass I feel I could have lost control, thus resulting in a deadly accident. Country Ford at las vegas re-attached the hose b ut gave no guarantee that it would not happen again. I believe Ford should re-engineer the tube with a more severe flange that could be better secured.

See all problems of the 2003 Ford E-550 🔎.

2 Manifold/header/muffler/tail Pipe problem of the 2003 Ford E-550

Failure Date: 10/26/2004

Exhaust leak into cab with only 5200 miles. This was making occupants sick and eyes burn. Dealer said this is not covered under waranty.

3 Manifold/header/muffler/tail Pipe problem of the 2003 Ford E-550

Failure Date: 05/15/2003

Exhaust manifold bolts breaking. Causing exhaust leak and exhaust fumes into vehicle cabin.

Other Common Engine And Engine Cooling related problems of Ford E-550

Problem Category	Number of Problems
Diesel Engine problems	9
Car Stall problems	5
Manifold/header/muffler/tail Pipe problems	3
Engine problems	3
Oil Pump problems	2
Radiator Hose problems	1
Engine And Engine Cooling problems	1
Gas Recirculation Valve (egr Valve) problems	1
Other Fuel Type Engine Turbo-charger problems	1

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