Table 1 shows three common suspension related problems of the 2004 Ford Excursion.
| Problem Category | Number of Problems |
|---|---|
| Front Suspension problems | |
| Front Suspension Leaf Spring problems | |
| Automatic Stability Control (asc) problems |
The contact owns a 2004 Ford Excursion. The contact stated the steering wheel felt loose while driving approximately 25 mph. The failure began to recur while driving at various speeds. The vehicle was taken to an auto shop where the contact was told that there was a crack on the front passenger side stabilizer bracket. Crack was welded and a gusset was applied between the bracket and front axle. The failure and current mileages were 169,000. Updated 05/26/11.
My 2004 Ford Excursion 4x4 with the 6. 0 psd has approx. 1/2" clearance between the front springs and the spring bump stop. The passenger side has about 1". The only allows the suspension to travel 1/2" and 1". During normal driving it will very often bottom out onto the 3" rubber bump stops putting the weight of the truck bouncing on the axles and tires. During normal driving, when it bottoms out, steering control is minimal as the shock to the vehicle is significant and the shock of the weight is primarily on the tires. The dealer has looked at it and consulted Ford and I was told it is normal and within spec. Under a load, such as towing, the front suspension would easily be completly riding on the 3" rubber bump stops. Again, the dealer told me Ford says this suspension situation is "normal".
Consumer checked the internet and found that there were many people who were having the same problems that he was having. Vehicle could not be aligned. Took vehicle to dealer for an alignment, but vehicle still wandered left and right. Mechanic claimed there was no resolution for the problem.