Structure Related Problems of the 2004 Ford Expedition

Table 1 shows nine common structure related problems of the 2004 Ford Expedition. The number one most common problem is related to the body (eight problems). The second most common problem is related to the frame rust (three problems).


Recently reported Structure problems of the 2004 Ford Expedition

The Body problem

Rusted out rocker panels, brake lines, front end radiator mounts, fender mounts. The entire under carriage is rusting away. We have had to replace all the brake lines as they have rusted away, redid the rocker panels rust away. Now we have to replace the entire front end because of rust.   Read details...

The Frame Rust problem

The contact owns a 2004 Ford Expedition. The contact stated that while driving at various speeds, there was an abnormal noise coming from the vehicle. The vehicle was taken to the dealer where it was diagnosed that the passenger side rear frame rail section had rusted through and separated.   Read details...

The Underbody Shield problem

Was driving when brakes went completely out when I went to stop at a stop sign. . Cause due to rust corrosion . Brakes giving out could have caused a fatal car accident . Rust has damaged all brake lines and fuel lines . Rust is now moving up the vehicle.   Read details...


Structure related problems in other Ford Expedition model year vehicles:



Safety Ratings of Expedition Cars
Fuel Economy of Expedition Vehicles
Expedition Service Bulletins
Expedition Safety Recalls
Expedition Defect Investigations