One problem related to axle shaft has been reported for the 2004 Ford Expedition. The most recently reported issues are listed below. Please also check out the statistics and reliability analysis of the 2004 Ford Expedition based on all problems reported for the 2004 Expedition.
While driving on the road at 30-40 mph the front wheel wobbled back and forth. Before being able to pull to the side of the road the left wheel came off the car. The axle was bend very badly. No one was hurt, but the axle had to be replaced. The dealer refused to do it without charging the consumer an excessive price.