One problem related to front suspension control arm has been reported for the 2002 Ford Explorer. The most recently reported issues are listed below. Please also check out the statistics and reliability analysis of the 2002 Ford Explorer based on all problems reported for the 2002 Explorer.
After hearing several different noises coming from the Explorer, I took it in to have it checked out. I was told that the front struts were broken and needed replaced. I paid to have those replaced. After leaving, I continued to hear a second noise. I took the vehicle back to have it checked out again. I was told that they couldn't find any problem. After another week I didn't hear the noise anymore. I then started having problems with a chugging occurring in the engine. While having this serviced, I was told that the rear springs were broken and the struts also need replaced. The first estimate for the rear springs and struts was $780! so far on the 2002 Explorer I have had to have the transmission rebuilt (50k miles), od sensor replaced (45k miles), abs sensor replaced (45k miles), rear control arm replaced (75k miles), front struts (78k miles), and rear latch replaced (recall). The emergency brake (75k miles) also needed replaced. When the control arm was replaced, the emergency brake crumbled apart. I was told by the dealership that I am luckily the broken spring did not pierce the tire and cause a blowout. The springs/struts and the transmission are common problems and should be recalled. Between paying out of pocket and the issues covered by an after market warranty, over $5000 have been spent on a vehicle 7 years old with only 79000 miles. This vehicle has never towed anything or been driven off road.