Engine Exhaust System problems of the 2018 Ford Explorer

Exhaust saftey issue / my cel came on leaving work on 9/25 , scaned code and got a code of p0430 (catalytic converter bank 2) I found a customer satisfaction program issued on 06/13/19 -(program #19m01) on this to replace under an extended warranty. The issue is warranty coverage is 11 years or 120,000 miles. The code came up at 120,325 just outside the warranty extension , Ford is unwilling to extend this coverage past the 120 mile mark , this car also falls under another program that was issued 01/26/23 (program# 22m06) still Ford refuses to cover under warranty for this safty issue.

Under acceleration with the air conditioning set to recirculate the cabin fills with exhaust fumes.

Exhaust is leaking into the cabin while driving. Usually while accelerating.

My 2018 Ford Explorer has under 9,000 miles on it and I've been experiencing exhaust smells in the cabin while merging on the interstate. This happens during acceleration. I have brought my vehicle to Ford several times now with no real answer. They said that they have not been able to "recreate" the smell so their hands are tied. They told me to turn off the recirculate ac function to get rid of the smell. Clearly, if that was their directive, they know that Explorers are having an issue. I was told today that I should contact Ford directly because the issue does not include 2018s. I have 2 young children that in my vehicle with me and something needs to be done about this problem. I owe money on this vehicle that is putting my family in danger and have no answers on how to get the problem fixed.

Tl the contact owns a 2018 Ford Explorer. While attempting to merge into traffic, the contact depressed the accelerator pedal and an exhaust odor immediately entered the vehicle. The vehicle was taken to bill fick Ford (737 n fwy service road, huntsville, TX 77340) where the failure was duplicated, but there was no remedy available. The contact also stated that the failure occurred every time the accelerator pedal was depressed ever since the vehicle was purchased approximately six months ago. The manufacturer was notified of the failure and case number: cas-16021870 was filed. The vehicle was not repaired. The approximate failure mileage was 5,100.

Exhaust fumes entering the vehicle. Ford engineer inspected and found 3ppm entering cabin in less than an hour. Ford states this is normal. Over 3 hours in the car causes physical illness, Ford denying any responsibility. Vehicle in motion on highway over 40mph. Ford engineering report will be available to me within the next 48 hours. Caused physical illness, dizziness and vomiting.

Tl- the contact owns a 2018 Ford Explorer. The contact stated that while operating the vehicle the odor of exhaust fumes were present inside the vehicle. The vehicle was taken to the dealer kendall Ford located at 250 e. Overland rd. Meridian, id who was unable to duplicated the failure. After retrieving the vehicle the failure continued to occur and the vehicle was taken back to the dealer. No further information was available. The manufacturer was not notified of the failure. The failure mileage was 1143. Jft.

Exhaust fumes are entering the cabin during acceleration and when the ac is on. Several family members have complained about the smell within the cabin. I personally have experienced headaches and burning eyes because of the issue. It smells like burnt hair. This is a family vehicle used to transport my entire family including my 5 month old baby. This smell is making everyone nauseous.

Tl-the contact owns a 2018 Ford Explorer. The contact stated that there were exhaust fumes seeping inside the driver's cab when the vehicle was being driven. The vehicle was taken to the dealer healey Ford, Lincoln 2528 NY-17m, goshen, NY 10924 (877) 706-3640 and repairs were performed two times however the problem still exists. The manufacturer just suggested that the contact call NHTSA. The failure mileage was 3,000. Tf.

I have been smelling exhaust fumes/rotten egg smell in my car when accelerating up to 60mph. 1st time in shop they said bolts were missing on engine and some were loose. ; they �fixed� it. Still smelled exhaust fumes/rotten eggs, so took car back. They said fuel got in the fuel filter but they �fixed� the problem. No still smell exhaust/rotten eggs. Took back for 3rd time they had my car for a month and they replaced the whole exhaust. Now have had car a week and a half and I smell the exhaust. I don't know what to do, I have this brand new car costing me $37000.

When accelerating, the smell of exhaust fills the car. When you press the gas all you can smell is exhaust. It's been this way from day one. Ford tried to fix it under recall but it did absolutely nothing. You can still smell it just the same. No difference after their attempt to fix it.

Tl the contact owns a 2018 Ford Explorer. The contact attempted to accelerate to pass another vehicle and noticed an abnormal odor coming from the air conditioning vents. The odor smelled similar to burning fuel. The vehicle was taken to courtesy Ford (located at 1107 brashear Ave, morgan city, la 70380, (985) 492-7260) where it was diagnosed that the odor emitted from the coating on the exhaust system. The vehicle was not repaired. The contact stated that a smoke test was also performed on the vehicle. A repair was made inside the driver's side wheel well. The contact test drove two separate 2018 Ford Explorers and experienced the same odor. The manufacturer was made aware of the failure. The approximate failure mileage was 40. The VIN was not available.