Tank Assembly problems of the 2004 Ford F-150

Six problems related to tank assembly have been reported for the 2004 Ford F-150. The most recently reported issues are listed below. Please also check out the statistics and reliability analysis of the 2004 Ford F-150 based on all problems reported for the 2004 F-150.

1 Tank Assembly problem

Failure Date: 03/24/2011

The contact owns a 2004 Ford f150. The contact stated that there was an overpowering fuel odor from the interior of the vehicle. The dealer advised that there was a recall under NHTSA campaign id number: 04v200000 (fuel system, gasoline: storage: tank assembly) but the contacts VIN was not included in the recall. The manufacturer was contacted and informed confirmed that the VIN was not included under the recall and offered no further assistance. The failure mileage was 111,000.

2 Tank Assembly problem

Failure Date: 10/31/2010

The contact owns a 2004 Ford F-150. While driving 35 mph, the contact noticed a strong fuel odor around the vehicle. He then noticed fuel on the ground which was leaking from the fuel tank. The contact called the dealer who advised him to take the vehicle in for diagnosis. The manufacturer had not been notified. The failure mileage was approximately 15,000.

3 Tank Assembly problem

Failure Date: 04/10/2010

The contact owns a 2004 Ford F-150. While driving approximately 35-40 mph he smelled a fuel odor. He inspected the vehicle and saw no visible leaks. For a few days the odor was not present; however, it later became progressively worse. He also stated that the smell was much worse when using the heat in the vehicle. The contact referenced recall 04v200000, fuel system, gasoline:storage:tank assembly. He called the manufacturer and was advised that his vehicle was not part of the recall. The contact stated that the failure had been on going for 9 months. The vehicle was not repaired. The approximate failure mileage was 59,000 and the current mileage was 66,000. Updated 02/23/lj.

4 Tank Assembly problem

Failure Date: 07/10/2009

The contact owns a 2004 Ford f150 purchased new in 2004. He stated that there was a very strong fuel odor in the vehicle. An independent mechanic stated that there was a recall on his year, make and model for the same failures; however, his VIN was not included in the recall (NHTSA campaign id number 04v200000). The failure mileage was 95,000 and the current was 101,000.

5 Tank Assembly problem

Failure Date: 10/01/2006

: the contact stated there was a smell of gasoline which entered the home while the vehicle was parked in the garage. The vehicle was taken to a service dealer, where they were unable to determine the problem. The manufacturer was also notified. There was a NHTSA recall # 04v200000 which pertains to the gasoline tank assembly. The vehicle was not included in the recall due to the VIN.

6 Tank Assembly problem

Failure Date: 09/10/2005

I have a 2004 f150 ext cab long bed 4x4 with less than 3/8 of a tank of gas my truck will not operate off road on hills and descents it starves for fuel cuts off and dies ii lose all power steering and brakes. I have the upgraded gas tank with 37. 5 gal capacity. It even died on me on the interstate I-40 seven miles descent coming out of ashville. It nearly killed me losing controls of my vehicle. I thought I was going to have to hit one of the runoff sandtraps to stop my truck. It constantly leaves me stranded on jobsites just trying to park close to a house on a hill. The Ford dealer (town and country charlotte nc) says my only cure is to keep more gas in it. I did not buy a 4x4 that I can not take off road purposely and would love to have it fixed. It is dangerous. I often drive as much as 80 miles at 13 mpg before the low fuel light ever comes on after it dies. When I fuel my truck when the light comes on I typically put 30 -31. 5 gallons, that means at first failure on an incline I should have about 14 gallons of gas good for at least 100 miles. I work and hunt and camp out of my off road truck and it can not perform its duty with less than a 1/2 tank safely.


Other Gasoline Fuel System related problems of the 2004 Ford F-150



F-150 Service Bulletins
F-150 Safety Recalls
F-150 Defect Investigations