Fuel Injector Problems of Ford F-450

Ford F-450 owners have reported 7 problems related to fuel injector (under the gasoline fuel system category). The most recently reported issues are listed below.

1 Fuel Injector problem of the 2007 Ford F-450

Failure Date: 05/11/2011

Fuel tank delaminating, causing fuel system to have to be replaced and 4 injectors need to be replace. Ford says that we do not maintenance our vehicles and used bad fuel. This is outragious. I have a total of 5 trucks and all will have the same issue. Still paying for the vehicle. Injectors are constantly going out as well. Alternator was replaced after 1 year.

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2 Fuel Injector problem of the 2005 Ford F-450

Failure Date: 05/02/2011

My 2005 F-450 began losing power. I took it in to a dealership to get it fixed,(still under warranty). The problem is that the fuel tank is coming apart inside. The tank is lined inside with a sheet of aluminum. The aluminum is coming apart inside the tank and clogging the fuel system. So the dealership said I need a new fuel tank, fuel pump, injector pump, and new fuel injectors. This tank is defective. This has been a problem in these trucks since 1999-2008. Ford knew this was happening. Ford has had thousands of complaints about this problem. Now the dealership wants to charge me $4200. 00 to fix, even under warranty. Dealership says Ford will not cover there defective part. I'm the only one who drives this truck, always use pump fuel no biodiesel ever.

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3 Fuel Injector problem of the 2006 Ford F-450

Failure Date: 03/03/2010

The contact owns a 2006 Ford 450. He stated that the fuel tank had delaminated, causing shards of the tank to break off into the fuel line. The vehicle was diagnosed by a local dealer who confirmed repairs would need to be made to the fuel tank, at the owners expense. The contact was concerned with the defective fuel tank affecting the fuel injectors and the motor. Repairs were made to the vehicle by the owner and an independent mechanic. The approximate failure mileage was 135,000 and the current mileage was 135,000.

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4 Fuel Injector problem of the 2007 Ford F-450

Failure Date: 03/11/2009

3/11/09~ had to replace egr cooler, failed componet, replaced oil cooler, flushed cooling system, replace egr valve and egr valve got stuck again. 6/18/09~ 3 months later back in shop again for same problem and replaced egr valve assembly again. 7/14/09 back again in shop again for same problem and replaed hose, tank assembly. 8/25/10~ back in shop again now for faulty fuel pump. 9/16/10~ 1 month later, had to replace 2 injectors. 10/28/10 ~ back again 1 month later to replace another 1 injectors.

5 Fuel Injector problem of the 2008 Ford F-450

Failure Date: 10/24/2008

This truck started having issue at 24,593 miles from the radiator, cooler, and gasket issues, replaced parts. Then 6 months later issue again on radiator and replace again. 4 days later back again for same issues. 1 month later again in shop for coolant leaking. Feb 2010 we replaced fuel pump assembly. July 2010 had to replace fuel system on vehicle and all 8 injectors. Had work done at another shop because 2 Ford dealerships where behind 2 weeks. Vehicle only had 39,849 mileage and Ford would not reimburse me since Ford dealer did not fix. October 2010 fuel sensors not work and had to pay for repair. Have 5 F-450 and all have issues.

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6 Fuel Injector problem of the 2007 Ford F-450

Failure Date: 09/10/2008

9/10/08~ had to replace egr adn cac tube coming apart, replace 2 injectors. 9/12/08~ 2 days later back to replace fuel filters.

7 Fuel Injector problem of the 2005 Ford F-450

Failure Date: 11/01/2005

Fuel injectors causing the engine to fail and shutdown - multiple vehicles.


Other Common Gasoline Fuel System related problems of Ford F-450



F-450 Service Bulletins
F-450 Safety Recalls
F-450 Defect Investigations