Other Fuel System Tank Assembly Problems of Ford Freestar

Ford Freestar owners have reported 4 problems related to other fuel system tank assembly (under the other fuel system category). The most recently reported issues are listed below. Also please check out the statistics and reliability analysis of Ford Freestar based on all problems reported for the Freestar.

1 Other Fuel System Tank Assembly problem of the 2006 Ford Freestar

Failure Date: 10/16/2017

Where to start. . . . Every time its raining my van starts to putt and stall out I have almost had 3 accidents due to my van stalling on a main road trying to get home. . . Issue #2. I use my key pad to unlock my vehicle on nights that im working and lately it will unlock then re lock n unlock over and over with out being touched. I was driving down a road and it would unlock and lock. . Its not safe if its unlocking its self and my 2 year old reachs he could open the door while driving. . . Issue #3. . My van says I have 1/2 a tank of gas yet my digital gas reader continues to say 0 miles. .

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2 Other Fuel System Tank Assembly problem of the 2004 Ford Freestar

Failure Date: 02/24/2016

The contact owns a 2004 Ford Freestar. The contact stated that while parked, there was a strong odor of fuel outside of the vehicle. The entire fuel tank exhibited rust corrosion as a result fuel leaked from the outer part of the fuel tank. The vehicle was not diagnosed or repaired. The manufacturer was not notified of the failure. The approximate failure mileage was 81,000.

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3 Other Fuel System Tank Assembly problem of the 2005 Ford Freestar

Failure Date: 01/14/2015

Tl-the contact owns a 2005 Ford Freestar. The contact stated that while fueling up the vehicle, the fuel tank had over flowed. The contact stated that it was something clogging and not allowing the fuel to go down. The vehicle had stalled. The vehicle was able to restart. The failure occurred multiple occasions. The vehicle was driven to an independent mechanic for diagnostic testing. The technician stated that the was unable to find a failure. The manufacturer was not notified of the failure. The failure mileage was 190,000. Kc.

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4 Other Fuel System Tank Assembly problem of the 2004 Ford Freestar

Failure Date: 10/01/2008

Every single time gas is being pumped into the car the pump stops several times. It can take up to 20 minutes to completely fill the gas tank. Not only does it just stop, it frequently spits gas back out. The gas, which is a chemical, has given at least 2 people chemical burns on multiple occasions. Ford has been contacted and while this is a "known issue", they refuse to replace and/or repair unless I pay for it out of my pocket. This is a manufacturing defect, it happens often enough to be a known issue, it is dangerous in many different ways and I believe that this should most definitely be a recall due to the chemical burns that have already happened. Also the potential devastation that could happen if someone at a gas station throws a still burning cigarette butt down and it lands in the remains of the gas that has been spit back out and onto the ground. Although no smoking signs are posted, I have seen hundreds of people still smoking while pumping gas.


Other Common Other Fuel System related problems of Ford Freestar



Fuel Economy of Freestar Vehicles
Freestar Service Bulletins
Freestar Safety Recalls
Freestar Defect Investigations