Table 1 shows one common structure related problems of the 2013 Ford Transit Connect.
| Problem Category | Number of Problems |
|---|---|
| Body problems |
The muffler split open most likely from a clog. Because of that, the exhaust was directed toward the floor of the truck instead of going out of the muffler. As a result, it burnt through the heat shield, the back of the truck, melted the wiring harness, and burned a hole straight through the fuel tank. A mechanic took out the fuel tank and when it was being dropped out fuel spilled everywhere and there was a hole in the side of the tank. Since the wiring harness was melted, there was no power and no fuel pump power. The safety of the driver was put at risk because the car could have easily started on fire, or the fuel tank could have blown up and injured the driver or worse.
My transit is only 7 year old and the chasis look realy bad there is a lot of rust in all chasis.
While driving the vehicle, regardless of whether I am going at a slow or fast speed, the door-ajar notification light may randomly turn on and stay on. Sometimes it will turn on when first starting the vehicle. When this condition occurs, the doors will not lock, even after the vehicle is turned off. This issue begun six months ago and has been occurring more and more frequently on this particular vehicle. Other vehicles of the same model in the company's fleet have reported similar issues intermittently as well.