Brake Hoses, Lines/piping, And Fittings problems of the 2004 GMC Sierra 1500

28 problems related to brake hoses, lines/piping, and fittings have been reported for the 2004 GMC Sierra 1500. The most recently reported issues are listed below. Please also check out the statistics and reliability analysis of the 2004 GMC Sierra 1500 based on all problems reported for the 2004 Sierra 1500.

1 Brake Hoses, Lines/piping, And Fittings problem

Failure Date: 05/23/2020

Corroded brake lines. This has been reported previously. I was driving down rural road getting ready to turn in my driveway when my brakes gave out. I I was lucky enough to be able to get it into the gravel driveway without killing someone. When I looked underneath to find the brake lines were corroded and one had burst. I had part of the line fixed with copper tubing. I am have since had 2 more lines burst. As well as a fuel line leak. This has become frustrating.

2 Brake Hoses, Lines/piping, And Fittings problem

Failure Date: 06/29/2017

I purchased this vehicle brand new in 2004 and have taken very good care and almost 100,00 miles in almost 14 years however I applied the brake and all the brak fluid came out I had to drive over a person lawn to avoid hitting a person and a moving vehicle on 7/1/2017 due to rusty brake line and checking all lines were rusted . I am almost 75 years old and very concerned I was aware the lines were all rusted due to imported brake lines with inferior metals, never heard about and notice or recall. I almost injured a person and hit a car if I did not drive on someones lawn the vehivle was moving about 35 mph .

3 Brake Hoses, Lines/piping, And Fittings problem

Failure Date: 05/18/2017

Brakes went out as I was pulling into my driveway, brake line corrosion.

4 Brake Hoses, Lines/piping, And Fittings problem

Failure Date: 02/15/2017

Power train pcm defective with transfer case with bad designing with shoe pump, and brake line corroded and leak. Brake system will not prevent vehicle to stop when brake lines are leak. For my 2004 I was lucky driving on slow speed on city road, and I was able to use emergency brake to stop my truck.

5 Brake Hoses, Lines/piping, And Fittings problem

Failure Date: 01/24/2017

On January 24, 2017 traveling on PA turnpike at posted speed limit of 70mph, when I applied brakes to slow when approaching slower vehicles. Brake pedal went to the floor and vehicle almost ran into the rear of slower vehicles. Metal brake line ruptured above left front wheel. When inspected, all brake lines exhibited extreme rust/corrosion to the point of flaking and thinning. This is an extreme safety issue which could have resulted in a major collision and would have injured or killed occupants. This problem is a major known safety defect and needs to be remedied by gm.

6 Brake Hoses, Lines/piping, And Fittings problem

Failure Date: 11/30/2016

The contact owns a 2004 GMC Sierra 1500. The contact stated that the brake line had rusted completely. The contact took the vehicle to the dealer but the details of the repairs were unknown. The vehicle was not repaired. The failure milage was not available.

7 Brake Hoses, Lines/piping, And Fittings problem

Failure Date: 12/12/2015

Complete brake failure, due to brake line corrosion of substandard material used in metal brake lines routed within and under vehicle.

8 Brake Hoses, Lines/piping, And Fittings problem

Failure Date: 12/01/2015

Tl-the contact owns a 2004 GMC sierra. 1500. The contact stated that while driving 15 mph, the brake pedal was depressed and failed to respond without warning. The contact was able to avoid an accident. The vehicle was taken to the dealer where it was diagnosed that the brake line was rusted and needed to be replaced. The vehicle was repaired. The manufacturer was notified of the failure. The failure mileage was 89,900. Ss.

9 Brake Hoses, Lines/piping, And Fittings problem

Failure Date: 11/26/2015

Brake lines are rusting causing brake failure due to pressure/fluid loss.

10 Brake Hoses, Lines/piping, And Fittings problem

Failure Date: 04/20/2015

The contact owns a 2004 GMC Sierra 1500. While driving at 45 mph, the brake pedal was depressed, but the vehicle failed to stop. In addition, the contact stated that the check brake system was displayed across the message board. Upon further inspection, the contact noticed that the brake lines were corroded and fractured. The vehicle was not diagnosed or repaired. The manufacturer was not notified of the failure. The failure mileage was 83,000.

11 Brake Hoses, Lines/piping, And Fittings problem

Failure Date: 07/04/2014

Driving vehicle, and lost brakes. Discovered the brake line had rusted thru causing loss of fluids. After researching this I found out this is a very common problem with certain year model gm vehicles. This is a extremley dangerous situation, and I cant believe there has not been a recall on this. Does it really take deaths for gm to act on defects they are aware of? I have a 1988 Jeep wrangler and the brake lines look a lot better than those on my truck. The sad thing is you cant even buy the break lines from the dealer because they dont sell them, would someone please look deeper into this before someone else gets killed or injured.

12 Brake Hoses, Lines/piping, And Fittings problem

Failure Date: 04/19/2014

Entire brake line failure do to rusted brake lines.

13 Brake Hoses, Lines/piping, And Fittings problem

Failure Date: 12/19/2013

While backing in driveway, brake pedal hit the floor with no pressure. Lost all fluid in system. 3 brake line to break in 4 years.

14 Brake Hoses, Lines/piping, And Fittings problem

Failure Date: 08/10/2013

I was parking our 2004 GMC sierra pick up truck when my foot went right to the floor. After getting out of the truck, I noticed all the brake fluid draining out of the brake line on to the ground. When our mechanic looked at it, he said all the brake lines were rusted out and that the whole undercarriage of the truck was entirely rusted out. What a disgrace.

15 Brake Hoses, Lines/piping, And Fittings problem

Failure Date: 07/24/2013

Got in my car and proceeded to go down the road I was doing about 45 miles an hour I hit the brakes to slow down and the brake pedal went the whole way to the floor after I got stopped and checked it out the brake lines are completely rusted through.

16 Brake Hoses, Lines/piping, And Fittings problem

Failure Date: 07/06/2013

Incident #1 while traveling at 50 mph on a country road I applied brakes to decelerate for a 75 degree right hand bend in the road. The brake pedal went to the floor. I had to column shift down through third, second, and then to first gear, to slow down. I was unable to get to emergency brake. Fortunately it was on a lightly traveled road and there was no on coming traffic as I had to veer into that lane to make the turn. I was able to hobble home, with hazards on, by downshifting to slow down. The truck was towed to local repair shop. The rear brake lines had failed and were replaced. Incident #2 while traveling at 30 mph traveling down hill a raccoon ran across the road. I applied brakes in a defensive manner and the pedal went to the floor. I again had to column shift through third, second, and then hobble down hill in first gear. I was unable to engage emergency brake. I was able to hobble home down shifting through the gears. The truck was again to same shop and I had them replace all brake lines.

17 Brake Hoses, Lines/piping, And Fittings problem

Failure Date: 05/13/2013

The contact owns a 2004 GMC Sierra 1500. The contact stated that the fuel tank strap fractured due to corrosion. Also, the brake lines were rusted and the instrument panel gauges were inoperable. The vehicle was taken to a mechanic who replaced the brake lines. The manufacturer was made aware of the failures. The failure mileage was 104,000.

18 Brake Hoses, Lines/piping, And Fittings problem

Failure Date: 04/01/2013

I was approaching a stop sign driving approximately 45 mph. When I applied the brakes the pedal went to the floor, and the vehicle wouldn't stop. I manuevered past several vehicles almost striking them. I was able to apply the emergency brake to stop the vehicle after some distance past the intersection. I am a police officer with 25 years on the job. I have attending various driving courses related to my profession. If a lay person was in this situation a serious accident would have happened. I barely escaped the accident due in part to training and a large amount of luck. On the day of the incident the vehicle had stopped normal at three prior intersections without giving any warning of a potential problem. I have read on line the theory about the salt causing the damage to the brake lines. I have never driven this vehicle in the snow since it is a spare vehicle. The vehicle has 72000 miles a large majority of those miles driven on the highway (summer and fall). I bought this vehicle new from the dealership in 2004. The cost to repair the brake lines was $1,100 dollars. A recall should be made in regards to this defect before someone is killed or seriously injured. I had a mechanic shop repair the vehicle since the dealership claimed they had no other reported failures on this vehicle. A quick look on various websites showed that to be a false claim. Anyone driving these types of vehicles please have your brake lines inspected by a mechanic.

19 Brake Hoses, Lines/piping, And Fittings problem

Failure Date: 11/22/2012

While exiting the highway driver pressed brake pedal which sank all the way to the floor with approx 5 percent braking power. Driver lifted off and reapplied the brakes in an attempt to fix problem at this point a dash light and alarm illuminated to warn of brake issues; braking power was still only 5 percent. Driver was able to stop before an accident occurred but only because of light traffic and plenty of run off area. Upon inspection of vehicle it was evident that the brake lines had corroded and ruptured under the drivers door. Vehicle was taken to dealership where 6 brake lines were replaces due to corrosion. Vehicle was not driven in northern winters and has not been on any beaches.

20 Brake Hoses, Lines/piping, And Fittings problem

Failure Date: 09/13/2012

The brake lines on my truck rotted off and it cost over a grand to fix them. There should be a recall.

21 Brake Hoses, Lines/piping, And Fittings problem

Failure Date: 09/10/2012

While coming to an intersection the brakes were applied and the pedal became soft and when to the floor, without slowing the vehicle down. The transmission was shifted into neutral and the emergency/parking brake was applied immediately in order to stop the vehicle. The vehicle went to the local dealership where the diagnosis was a brake line had ruptured due to corrosion (rust) on the driver side rear line. The other three lines were in a similar state and had the potential to fail at any time. There was no indication on the message center that there was ever inadequate pressure to stop the vehicle with the hydraulic brake system even when it was steered to the side of the road and the brake pedal was applied to put the transmission into park.

22 Brake Hoses, Lines/piping, And Fittings problem

Failure Date: 08/24/2012

The contact owns a 2004 GMC Sierra 1500. The contact stated that the brake lines were deteriorating and the material was rusted. As a result, brake fluid ws constantly leaking and the brakes had become hard to engage. The vehicle was not taken to the dealer or a private mechanic. The manufacturer was notified who stated that there were no recalls for the vehicle and offered no assistance. The VIN was not available. The failure and the current mileage was 78,000.

23 Brake Hoses, Lines/piping, And Fittings problem

Failure Date: 04/22/2012

All of the brake lines below drivers side door became extremely rusted, thus busting and releasing all the brake fluid at once, leaveingthe vehicle inoperative.

24 Brake Hoses, Lines/piping, And Fittings problem

Failure Date: 01/18/2012

The contact owns a 2004 GMC Sierra 1500. The contact stated that while approaching a traffic stop, he attempted to engage the brakes but the pedal was depressed into the floorboard abnormally. In addition, the contact applied the emergency brake to no avail. The contact stated that in order to stop the vehicle, he had to drive the vehicle alongside the sidewalk. After inspecting the vehicle, he discovered that the brake lines were completely corroded. The vehicle was not taken to the dealer. The manufacturer was not made aware of the failure and the vehicle was not repaired. The failure and current mileage was 80,000.

25 Brake Hoses, Lines/piping, And Fittings problem

Failure Date: 07/05/2011

I got into my 2004 GMC Sierra 1500 pickup truck and went to stop. The petal went to the floor. I discovered the brake lines were rusted and created a leak causing loss of the brakes. The vehicle has no rust in any other areas. It is obvious the brake lines were corroded well before the normal life of vehicle brakes. I was able to stop the vehicle before an accident was caused due primarily to my experience as a long time police officer. This type of brake failure could cause accidents and fatals.

26 Brake Hoses, Lines/piping, And Fittings problem

Failure Date: 12/21/2010

The contact owns a 2004 GMC Sierra 1500. The contact stated that he noticed that the brake lines were corroded. There was no warning indicating the failure. The vehicle was not inspected by a dealer nor repaired. The VIN was unavailable. The failure mileage was approximately 33,000.

27 Brake Hoses, Lines/piping, And Fittings problem

Failure Date: 08/16/2010

Severe brake line corrosion in my 2004 GMC Sierra 1500 pickup. Complete failure of brake system. All brake lines severely bubbled and corroded. Estimate to repair is $2000. Nhtsa should extend investigation of 1999-2003 model year GMC trucks to 2004 and later model years.

28 Brake Hoses, Lines/piping, And Fittings problem

Failure Date: 05/22/2006

: the contact stated while driving at an unknown speed, the brakes were applied and failed. When the brake pedal was pressed, it was spongy and went to the floor. The vehicle was stopped without incident. The rear stainless steel brake line had split. The vehicle has not been taken to the dealer for inspection and the manufacturer has not been alerted.



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