Three problems related to wiring have been reported for the 2005 Honda Pilot. The most recently reported issues are listed below. Please also check out the statistics and reliability analysis of the 2005 Honda Pilot based on all problems reported for the 2005 Pilot.
I tried to turn my headlights on in my driveway and the low beams would not come on. I shut the car off and tried again, and the low beams came on. After the low beams started working again I tried to turn the high beams on, and they would not work, and have not worked since. I spoke to the dealer and they said that the recall for the headlight wiring harness only affects the low beams. They also said that I would have to pay the diagnoses fee. It is noted in the recall which is NHTSA recall campaign number : 12v136000 that the dealer will replace either the wiring harness or the lighting switch as necessary, free of charge. The dealer also said that they had never heard of this issue (which is clearly documented). Honda needs to let the dealers that they are obligated to fix this problem. The dealer also told me that I was not a customer of theirs because I did not buy the car there or receive regular services there, and that I should just pay the diagnoses fee so that they could pay their technicians. Needless to say the dealer was no help and is the only one in my area. Screw you Honda, and scholfield Honda as well.
The low beams quit working, the wires in the terminal switch kit burned up. This vehicle uses the same kit as the 2003 that was recalled. I have had to replace the wiring twice within three months. I reported this problem to Honda and they will not honor it as a recall even though the same part was recalled for 2003 part. There was smoke coming from my steering column and a burning smell. This appears to be a fire hazard.
My wife called me one morning on her way to the shop. She was frantic saying "my steering wheel is smoking. I don't know what to do. I'm just about a minute from the shop. Should I pull over or just try to make it to the shop?" I told her, if it's not too bad and she is that close just keep coming unless it gets worse. When she made it to the shop, I pulled off the plastic cover around the steering column. And found the yellow wire going to the headlamp switch burnt. The molex plug and headlamp switch were also melted. I called local Honda dealer and asked them if their was a recall for this. They said no. Also saying this never happens. I had to purchase a new headlamp switch and make repairs to the wiring and plug. I own an automotive shop. If not this would have been a very costly repair. . I also have pictures of the burnt wire and molten plug and switch if needed. . . Updated 04/19/12 updated 05/11/12 updated 05/17/2012.