Table 1 shows two common structure related problems of the 2025 Hyundai Santa Fe.
| Problem Category | Number of Problems |
|---|---|
| Door problems | |
| Structure problems |
The contact owned a 2025 Hyundai Santa Fe. The contact stated that the driver's front door was making an abnormal creaking sound. The contact stated that while driving, but at a standstill, a 2008 Toyota camry rear-ended the vehicle. There was significant damage on the driver's side of the vehicle. There were no warning lights illuminated. The alert was making the normal dinging sound for the approaching vehicle. The driver sustained a concussion. The passenger sustained injuries to her hip, back, pelvis, and orthopedic system, and medical attention was provided. The contact's daughter was occupying the passenger-side seat, and the seat belt dislodged near her waist from the outside near the door (the seat belt retractor connected to the vehicle's structure). A police report was filed. There was no fire or airbag deployment. The local dealer was contacted, but the vehicle was not diagnosed or repaired, as they were having mechanical issues at the time. The manufacturer was contacted, but no assistance was provided. The Hyundai inspector was able to inspect the vehicle, but the findings were unknown. The vehicle was taken to a collision center, and the vehicle was deemed a total loss. The failure mileage was approximately 5,000.
The contact owns a 2025 Hyundai Santa Fe. The contact stated that after purchasing the vehicle new, it was discovered that all four doors had structural deformities that appeared as dents. The vehicle was taken to the dealer, who indicated that the deformities were caused by improper stamping of the doors during the manufacturing process. The contact was concerned that the structural integrity of the vehicle was compromised during the manufacturing process and was concerned about the safety of the vehicle if the vehicle was in a crash. The contact stated that the front passenger’s side door failed to properly open and close due to structural deformities. The vehicle was not yet repaired. The manufacturer was notified of the failure. The failure mileage was 4,000.