Three problems related to other fuel system tank filling/charging have been reported for the 2003 Hyundai Sonata. The most recently reported issues are listed below. Please also check out the statistics and reliability analysis of the 2003 Hyundai Sonata based on all problems reported for the 2003 Sonata.
Like many other complainants, for the past month, I have experienced problems filling up my gas tank. After only 1 gallon or less, the pump automatically shuts off as if the tank is full. It has taken me approximately 10 minutes just to put 1/4 tank of gas in my vehicle. When this first happened, gas overflowed and spilled on my shoes, my car, and the ground. Thinking there was a problem with the gas pump, I went to a different gas station and had the same problem. In viewing forums throughout the internet, this appears to be a problem that's been ongoing for several years now for this car model. It is a safety hazard due to the potential for gas to overflow onto a person and the outside of the vehicle, which could lead to a fire under certain circumstances.
I was informed this model has a safety valve in the gas filler neck that will prevent the gas from leaking out should the vehicle overturn. My valve must be stuck in the paritally open position since I can only fill the gas tank every one-third of a gallon before the gas dispenser shuts off. Then I have to wait 10 seconds for it to seep into the tank before I can continue to pump. Filling my 17 gal tank takes about 10-12 minutes with most of the time just waiting for the gas to seep into the tank. Hyundai wants over $600 to repair. Unacceptable since it appears to be a design flaw.
You can not fill gas tank pass half with out the smell filling the car . The back suspension when you go over 40 tales from side to side . The car was on the highway .
| Other Fuel System problems | |
| Other Fuel System Tank Assembly problems | |
| Other Fuel System Tank Filling/charging problems | |
| Other Fuel System Pump problems |