43 problems related to suspension have been reported for the 2004 Hyundai Sonata. The most recently reported issues are listed below. Please also check out the statistics and reliability analysis of the 2004 Hyundai Sonata based on all problems reported for the 2004 Sonata.
I got this car a Hyundai Sonata 2004 about 2 to 3 years ago. At first I didn't notice the problem until a couple months into me having the car I was on the freeway and it suddenly felt like I was out of control of my car and the back end was like swerving like I was pulling a trailer. And ever since then it's gotten worse now my front right tire goes flat randomly. A friend mechanic of mine looked at it and said that it is a suspension he just doesn't know what part of the suspension. This is dangerous because I could lose control of my car I have at any time. That could be detrimental and there is a recall in it seems like almost every other state but utah. For the exact issue that I'm having and I don't think that's right. I've had issues with this car ever since I got it. If you guys could look into this that would be great also this form asks the approximate date that something happened it happens all of the time. To the point where I'm afraid to drive it at all. I also it's gotten so bad that sometimes when I'm going only 35 mph and I hit like a pothole it will severely swerve and I will lose control of my car or if I turn my car I turn my car my steering wheel the right way and I lost control of my car it started swerving and I was on a mountain. .
The contact owns a 2004 Hyundai Sonata. The contact stated while driving approximately 30 mph, the accelerator pedal was depressed, and the vehicle started shuddering. The contact stated she heard abnormal creaking and cracking sounds. The contact stated no warning light was illuminated. The contact stated that the failure had become more frequent. The contact had taken the vehicle to an independent where it was diagnosed and determined that the front subframe, lower panels, and control arms needed to be replaced. The vehicle had not been repaired. The manufacturer had been informed of the failure. The contact researched online and related the failure to NHTSA campaign number: 09v124000 (suspension) however, the VIN was not included. The failure mileage was approximately 147,000.
Nhtsa campaign 09v124000 (Hyundai recall #089) - excessive corrosion, thinning of the metal and perforation of the front sub-frame steel, due to road salt, resulting in separation of the forward mounting of the lower control arm increasing the risk of a crash. The recall was issued in 2009 for 1999-2004 Hyundai Sonatas. The present owner purchased the vehicle in 2014 with no knowledge of previous recall. The excessive corrosion and perforation of the sub-frame was brought to the owner's attention in December 2022 during a routine oil change by a meineke shop and reported as unsafe to drive. The vehicle was towed to route 1 Hyundai in monmouth junction, new jersey, for inspection and repair estimate on December 30, 2022 and an online complaint filed with Hyundai motor America for the recall (case #20721726). Following numerous email communications to Hyundai consumer affairs, it was confirmed by a national consumer affairs representative that the vehicle was covered in Hyundai recall #089. Route 1 Hyundai took photos of the front sub-frame and h-frame, completed a report and submitted it to Hyundai motor America. Hyundai motor America responded that they are declining assistance due to the failure being out of warranty caused by the time in service and mileage of the vehicle. The vehicle has 80,000 miles on the odometer. I am of the understanding that safety recalls are never out of date. Please verify if the response made by Hyundai motor America is justified.
The shocks and suspension in my car are almost nonexistent causing multiple almost car accidents.
The contact owns a 2004 Hyundai Sonata. The contact stated that while performing a 4-wheel alignment, the independent mechanic informed her that he was unable to complete the alignment successfully because the sub frame was severely corroded. Additionally, the contact stated that while driving 35 mph, she heard and abnormal sound coming from the sub frame and the vehicle started shuddering. The contact stated that she almost lost control of the vehicle. The contact was able to veer to the side of the road. The vehicle was towed to an unknown dealer who informed the contact that she needed to pay for the repair because the VIN was not included in NHTSA campaign number: 09v124000 (suspension) or TSB number: 12-01-029. The vehicle was not repaired. The manufacturer was notified of the failure and a case was opened. The failure mileage was 310,000.
The contact owns a 2004 Hyundai Sonata. The contact stated upon taking the vehicle to an independent mechanic, she was informed that the subframe was severely corroded. The independent mechanic informed the contact that the failure was associated with NHTSA campaign number: 09v124000 (suspension) however, the VIN was not included. The dealer and the manufacturer were not notified of the failure. The vehicle was not repaired. The failure mileage was approximately 148,000.
The contact owns a 2004 Hyundai Sonata. The contact stated that while driving the vehicle, she noticed that her brakes were failing. The contact stated that she drove her vehicle to an independent mechanic who attempted to replace the brakes however, the mechanic informed her that her vehicle had a lot of corrosion on the brakes, and underneath the vehicle, which caused the brakes to fail. The contact stated that the mechanic did a fabrication and install of the brake line. The contact stated that she then took her vehicle to be inspected and was informed that the corrosion on the vehicle was too severe and the vehicle would not pass state inspection. The vehicle was taken to the dealer and the contact was informed that the VIN was not included in NHTSA campaign number: 09v124000 (suspension). The vehicle was not repaired. The manufacturer was not contacted. The approximate failure mileage was 122,000.
I own a 2004 Hyundai Sonata. On 1/19/22, while driving the car, the brakes started failing. I was able to drive the car to my independent mechanic's shop and they repaired the brake issue with a fabrication and installation of the brake line. As my inspection was due, I made an appt with them to bring it back for inspection before the month was over. When I did bring it back however, another mechanic (who apparently had seen underneath the car when they did the brake work) stated that it would never pass inspection as the corrosion was severe. I then made an appt on 2/9 with the dealer who sold me the vehicle. The dealer however stated that the VIN was not included in the NHTSA campaign 09v124000 (suspension). I believe it should have been included in that recall and that I am entitled to the "remedy" outlined in the NHTSA recall.
I entered my VIN number on the has buddy app and it says that I have a recall for suspension but called a dealer and they said that it doesn't. Something is wrong with the wiring too because my doors lock at random times my seat goes forward and back randomly my speakers don't work. When I hit a bump jt feels like my tires are gonna fall off ## #vpic# 1 - check digit (9th position) does not calculate properly; 14 - unable to provide information for all the characters in the VIN. #vpic#.
Tl-the contact owns a 2004 Hyundai Sonata. The contact stated that he recently purchased the vehicle used in 07/2020 . The contact inspected underneath the vehicle and saw rusted holes and corrosion in the subframe. The contact researched and saw numerous incidences of the same issue in that model vehicle. The dealer d'arcy Hyundai 2521 w jefferson st, joliet, IL 60435 (815) 725-5200 said there was nothing they could do. Due to the aging of the vehicle , mileage and an expired warranty. They advised him not to fix the subframe. The manufacturer gave a case number to the contact and referred him to the dealer. The vehicle was currently at the dealer still unrepaired. The failure mileage was 94,727. Tf.
Tl-the contact owns a 2004 Hyundai Sonata. The contact stated that while having a routine check at an independent mechanic shop the mechanic noticed the front sub frame had a lot of corrosion and needed to be replaced. The vehicle was not repaired. The dealer superior Hyundai north 5665 dixie hwy, fairfield, OH 45014 (513) 870-9800 was contacted and informed the contact that no recall was under the VIN. The contact mentioned NHTSA recall camping: 09v124000 suspension as a possible solution to the failure. The manufacturer was contacted and informed the contact the failure mileage was 101,000. Ck.
Tl- the contact owns a 2004 Hyundai Sonata. The contact stated that the steering wheel had to be slightly turned to the left in order for the vehicle to drive straight. The contact referenced NHTSA campaign number: 09v124000 (suspension). The vehicle was taken to an independent mechanic where the contact was informed that the arod was rusted. The vehicle was not repaired. The vehicle was not taken to a dealer for a diagnostic test or repairs. The manufacturer was made aware of the failure and informed the contact that there were no open recalls on the VIN number. The failure mileage was approximately 200,000. Dr.
Severe subframe corrosion found during inspection of car that was originally from illinois.
I have a 04 Hyundai Sonata which was recalled for the subframe rot and the dealership says it doesnt come up with my VIN but iv had to replace 2 tired and a tie rod and the sub frame is getting worse causing more damage my car pulls bangs and one day my whole suspension will detach and how is it not under the recall I have a house and two children and can not afford a new car so please help me understand.
Sub frame on front passenger rusted and corroded. Caused damange to cv axle on same side. Caused alignment issues on front end. Causes tires to wear quickly, within a week. Anti theft system locks the car while driving and causes alarm to sound while driving and must open other doors and stop driving to stop the alarm from going off, headlights and dash lights and tail lights come on when brake is pressed and go off when brake is released but this problem only happens when headlights are not in use.
Tl the contact owns a 2004 Hyundai Sonata. The contact noticed that the subframe was rusted, which caused the front driver and passenger tires to detach. The vehicle was taken to reliable Hyundai (438 s ingram mill rd, springfield, mo 65802) where they informed the contact the vehicle was too old and unable to be repaired. The front tires were replaced; however, the subframe remained rusted. The tires needed to be replaced four times. The manufacturer was notified of the failure and informed the contact that the VIN was not included in NHTSA campaign number: 09v124000 (suspension). The approximate failure mileage was 207,000.
The contact owns a 2004 Hyundai Sonata. While the vehicle was undergoing routine maintenance due to steering issues and front end noise an independent mechanic diagnosed that there was extensive rust and corrosion concerning the front cradle frame near the front passenger side tire and near the concentrix brake adjustment for both rear tires pertaining to the subframe. The independent mechanic advised the contact to contact the local dealer for the manufacturer for a recommendation. Dealer recommends the entire cradle be replaced as it will not last much longer and can be dangerous to drive as it is almost rusted through and the rear brakes cannot be adjusted due to rust. There is a recall 09v124000 for this for cars from the rustbelt states but I am in TN and it is not covered. I am in the mountains of north east TN and it should be covered as we also get snow and they salt the roads. This car is dangerous to drive in its present condition and Hyundai needs to have this fixed as obviously from the complaints there is lots of this. Mfg in sept of 2003 so it is within the time frame.
Tl- the contact owns a 2004 Hyundai Sonata. The contact stated that when the vehicle was inspected for routine maintenance, it was diagnosed by the independent mechanic that there had been extensive rust and corrosion concerning the front frame, the rear frame, near the front passenger side tire and near the front rear tire tie rods pertaining to the sub-frame. The independent mechanic referred the contact to call the manufacturer for a recommendation. The manufacturer had a dealer key Hyundai of salem, 470 s broadway, salem, nh 03079, (603) 841-3099 schedule an appointment 08/28/18 to diagnose and repair the vehicle. The contact was not included in NHTSA action number: ea08016 (suspension, structure) and NHTSA campaign number: 09v124000 (suspension). The manufacturer provided no remedy, stated the vehicle was excluded from the recall campaign and to have the dealer repair the vehicle. The approximate failure mileage was not available. Dyd.
The contact owns a 2004 Hyundai Sonata. While driving 30 mph, the vehicle began to wobble violently and an abnormal squealing sound was heard. There were no warning indicators illuminated. The contact lost control of the vehicle as it came to a stop by the curb. The vehicle was driven to the contact's residence. The contact called inver grove Hyundai at (888) 706-5928 (located at 1290 50th st e, inver grove heights, mn 55077), but no assistance was provided. The vehicle was not diagnosed or repaired. The manufacturer was made aware of the failure and no assistance was provided. The failure mileage was 175,000.
There is a recall on the 2004 Hyundai Sonata NHTSA vehicle safety recalls recall number 09v124000 but, Hyundai says my car miss by 2 weeks cut off is Nov. 20 2003, my vehicle date is Dec. 19 2003.
My car has failed the state safety inspection due to a rusted sub-frame. Hyundai has recalled may of these cars (same year, make and model) due to this issue yet refuses to cover mine as they say it was not part of the recall. It has the same exact issue as those that were recalled. I have tried twice unsuccessfully to have them correct this safety issue. There are 2 case numbers, 11190286 & 100927.
My whole right side of my subframe is rusted I've researched a lot on this and this seems to be a safety issue and very uncommon it's causing my wheel to pull and I currently can't drive it.
Hyundai recalled 2001 to 2004 Sonatas. When we took it to the dealer they said Hyundai denied the repair because the VIN number was not in the recall. The dealer said it is the same problem as the recall. I want the recall expanded to include this VIN.
Severe corrosion on front subframe. It is a recall but no feedback from Hyundai. Salt belt corrosion (lawsuit) again no feedback. Extremely dangerous , could result in injury.
This is my second attempt submitting the same complaint. The Hyundai corp has not fixed my car nor given me a loaner nor contacted me and it's been 3 months.
The contact owns a 2004 Hyundai Sonata. While driving 10 mph, subframe fractured. The failure caused the front axle to fracture and separate from the vehicle. The front axle was cut away from the subframe to have the vehicle towed. The vehicle was towed to the dealer to be diagnosed, but was not repaired. The vehicle was included in NHTSA campaign number: 09v124000 (suspension). The manufacturer was not notified of the failure. The approximate failure mileage was 164,000.
The contact owns a 2004 Hyundai Sonata. The contact stated that while driving, the steering wheel veered to the right independently. The failure recurred numerous times. The vehicle was taken to a dealer where it was diagnosed that the sub frame needed to be replaced. The vehicle was not repaired. The VIN was not included in NHTSA campaign number: 09v124000 (suspension). The manufacturer was not notified of the failure. The approximate failure mileage was 145,000.
The contact owns a 2004 Hyundai Sonata. While driving approximately 30 mph, the front end frame of the vehicle fractured. The vehicle was towed to the dealer where it was diagnosed that the front end subframe needed to be replaced. The vehicle was not repaired. The manufacturer was notified of the failure and stated that the VIN was included in NHTSA campaign number: 09v124000 (suspension). The failure mileage was 68,400.
Tl- the contact owns a 2004 Hyundai Sonata. The contact stated while getting a fuel line replaced the technician noticed a hole on the right front subframe and that it needed to be replaced. The vehicle was not repaired. The manufacturer was not notified of the failure. There was a specific recall for this failure NHTSA campaign number : 09v124000(suspension) however this vehicles VIN was not included. The vehicle failure mileage was 112000. Kh.
Tl- the contact owns a 2004 Hyundai Sonata. The contact stated that there was premature rusting on the underbody and subframe of the vehicle which progressed over time in the front and the rear. The vehicle was taken for a routine inspection and was not able to pass. The mechanic inspected that there were holes, extensive rust and corrosion to the point that the frame may fracture. The frame needed to be replaced due to the failure. The contact was not included in NHTSA campaign id number: 09v124000 (suspension). The vehicle was not repaired. The manufacturer was notified of the failure. The approximate failure mileage was not available.
Tl- the contact owns a 2004 Hyundai Sonata. The contact stated that the vehicle became very hard to control while driving. The vehicle was taken to the dealer and it was determined that the front sub frame needed to be replaced. The dealer informed the contact that there was a NHTSA recall campaign:09v124 (suspension), but the vehicle was not included. The current mileage was 100000. The vehicle had not been repaired. Rl.
Severe rust affecting undercarriage. Vehicle was part of recall for sub frame assembly and had to have entire engine cradle replaced. Remaining sections of undercarriage not included in recall, fuel lines, brake lines, suspension are also severely corroded as well as large portions of the passenger rear side body panels. Brake lines in rear portion of vehicle corroded so badly they failed and had to be replaced. Top portion of fuel pump located in top of gas tank also severely corroded.
Took car to mechanic for fuel pump work. He informed us that the engine cradle is rusted byond repair and is un-safe to drive. I found the recall online and called Hyundai. They informed me that remediation had been done in 2009. (a new hole for drainage had been drilled in the engin cradle fram and a sealent applied). Evidently this did not stop the corrosion of the frame and caused a weakening of the frame and a crack in the structural area of the frame. Is Hyundai liable to repair this defect? I can supply pictures of the defect and crack in frame if necessary.
Car failed PA inspection because of run on the sub frame dealer says its not covered under recall.
Tl- the contact owns a 2004 Hyundai Sonata. The contact stated that while the vehicle was being inspected the independent mechanic discovered that the front passenger side suspension arm had corroded and cracked. The vehicle was not repaired. The manufacturer was not notified. The failure mileage was 65,000. Jft.