Power Train Driveline problems of the 2004 Jeep Wrangler

One problem related to power train driveline has been reported for the 2004 Jeep Wrangler. The most recently reported issues are listed below.

1 Power Train Driveline problem

Failure Date: 08/19/2010

While moving rocks in my yard, I put the transfer case in low and locked the axles, both front and rear. The front driver side u-joint exploded, damaging the inner and outer axles. The vehicle was undrivable. I do failure assessment for my work and have determined incorrect heat treating of the critical drive train components to be suspect. This is suppose to be a heavy duty vehicle. Moving rocks is hardly heavy duty. There are also a lot of "replacement" axles available on the aftermarket that state they are "more" heavy duty than stock. A neighbor down the street experienced the same failure prior to me. My vehicle missed the warranty by 2,700 miles but is 2 years under. Repairs are expected to be $1,000 plus labor.




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