Mini Cooper S owners have reported 9 problems related to manifold/header/muffler/tail pipe (under the engine and engine cooling category). The most recently reported issues are listed below. Also please check out the statistics and reliability analysis of Mini Cooper S based on all problems reported for the Cooper S.
At 32000 miles an oil leak was noted on the garage floor. The foreign car repair shop troubleshot the leak. Final outcome: replace supercharger assembly, vacuum brake booster pump and intake manifold gasket. Total cost $3,014. 78 for a vehicle that has a trade-in value of less than $5,000. The foreign car expert was amazed that the turbo had to be replaced with such low mileage.
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all problems of the 2008 Mini Cooper S
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Air bag warning light comes on while driving. BMW north America had issued a recall for the 2005 - 2008 models, but not affected 2009 (2008 production date) models. Persistent oil leaks from and around oil filter housing and turbo oil lines. Oil leaks directly on exhaust manifold down pipe, potentially starting a fire, hasn't yet, but there has been plenty of smoke and in one instance, a small flare-up when oil dripped on the pipe as the car was idling in the garage after a short trip.
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all problems of the 2009 Mini Cooper S
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Ran a diagnostic test and these warnings came up - 2d52 super knocking 2dcd fuel shut off due to super knocking cylinder 3 2968 inlet camshaft sensor 2b64 intake manifold, unmetered air based on all of these sound like my Mini cooper has bad fuel and/or serious carbon build, I've just purchased this car from a dealership and I am experiencing delays in acceleration, loss of forward propulsion.
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all problems of the 2007 Mini Cooper S
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Burned my left leg, just above the ankle on the exhaust pipe while retrieving parcel from the boot of the vehicle. It left a nasty scar on my leg.
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all problems of the 2010 Mini Cooper S
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I purchased my '03 Mini copper s with 49k from a Honda in mechanicsburg, PA dealer in August. In December, I purchased tires and then went to a self-service carwash afterward. When I got home and before I put it in the garage, I took out the hose and washed off the wheels and under the car. During the process there was white smoke, which I thought was steam from the water hitting the manifold. I put the car in the garage and later when my wife came home she commented on the smoke and mist in the garage (it was quite cold that night. )
the next day when I pulled the car out, the steering was very stiff and I only drove it out the driveway and on the road before I realized the power steering was completely out. I drove it about 15 miles to the dealer after checking fuses and determining that the problem was beyond my mechanical skills. The power steering pump, fan and harness were replaced along with the battery (shorted out). Insurance adjusters from hondacare (extended warranty), state farm insurance company (my comprehensive insurance) and the dealership determined that the power steering pump had caught fire. Their conjecture was that I had put out the fire with the hose when I sprayed under the car. Honda care paid $1999 from extended warranty for the power steering pump, battery, power steering harness and fan. A total of $2700 additional from state farm comprehensive insurance (hondacare extended warranty would not cover harness, towing and diagnostic work from the Mini dealer in maryland, etc because they were the result of damage caused by the power steering pump fire); state farm insurance was exceptional and covered the difference with comprehensive covered. The parts are not available at this time but I was told that there are reports including pictures from adjusters at hondacare and from state farm insurance.
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all problems of the 2003 Mini Cooper S
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We purchased a 2008 Mini cooper for my daughter. Last night while she was putting things in the trunk, her leg glanced the tailpipe and she received a pretty significant burn. On looking at cars in a parking lot, I see that the Mini cooper's tail pipes are very exposed and not even slanted back. . . I see this as a huge danger. Pic received 10/0708 add picture *121108 cw updated 12/11/08.
After a 30 minute drive, I parked and then pulled something out of the trunk. While reaching in, I burned my left shin on the tailpipe. I showed it a couple of days later to our burn unit director and he told me that it was a functional full thickness burn in an extremely dangerous location (because of the poor blood perfusion to the shin, healing is impaired and infection risk is high). He sent me home from work on antibiotics and I had to be on bed rest with my leg elevated. I spoke to Mini and they suggested that I be careful - as the tailpipe can get hot. I thanked them for the advice and made the following point: sure, it gets hot. . . It's an exhaust tailpipe. However, it's the first thing my leg comes in contact to and it's in the center of a car that requires you to get close in order to pull something out of the trunk. I suggested that BMW issue a recall and adjust the tailpipe so that the first thing the leg hits is the bumper (like most cars). I was told that no change was planned at this time. My points: it's a bad design. It's an extremely dangerous problem. It is a very common problem (a simple google search or northamericanmotoring search will show this). BMW needs to do something to protect its customers and even more importantly, its customers' children. Add picture *121108 cw updated 12/11/08.
While driving the car to the dealership for service I heard a loud noise and felt a shutter, then a loss of power and smoke to the rear of the car. I turned motor off and coasted to the side of the road to make sure everything was ok. Once stopped, I tried to restart the car. Saw more smoke and sparks from the tail pipe. I then sat and started to call a tow truck, when I noticed flames coming from the hood scoop. I popped the hood and upon opening it, noticed a fire at the front of the motor, directly in front of the supercharger. I was unable to put out the flame, so I call 911 and the fire department was on site to put out the fire in a few minutes, but by then the entire engine compartment was engulfed in flames. Allstate called it a total loss.
The exhaust pipe on the 2002 Mini Cooper S I have is centrally located in the back of the bumper. The car is a hatch back, and I've ruined a couple pairs of pants and had minor burns from it. I'm not too worried about me, but I have small kids and I worry about them.
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all problems of the 2002 Mini Cooper S
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