Four problems related to engine and engine cooling have been reported for the 2002 Porsche 911. The most recently reported issues are listed below. Please also check out the statistics and reliability analysis of the 2002 Porsche 911 based on all problems reported for the 2002 911.
Aluminum coolant tubes which apparently are glued together via the oem factory become old and brittle and blow apart. Coolant is then pouring out of the engine at a high rate into the city street. In my case, I was sitting at a red traffic light when the coolant pipe burst/separated. In order to fix/repair the issue, the engine must be removed from the vehicle and the 8 coolant tubes must be welded and/or drilled and pinned to keep the issue from happening again.
I own a 2002 911 carrera turbo, which has a well-know and documented design defect in the engine (gt1 motor). It is know as the coolant-pipe failure issue. While my car has not yet suffered a failure, there is a reasonable probability that the coolant pipes may fail during regular use, causing a substantial likelihood of property damage and personal injury to myself and others utilizing the public right-of-way. It is a clear safety issue that must be addressed by way of recall and repair. There is a known solution to the problem. Here is a hyperlink to one of the sources of information for this issue. . Read more...
There was no incident, but there is a coolant smell which regularly happens after a long drive. My mechanic told me that this is because the coolant fittings weep; I've found many forum posts, and was told by my mechanic that the lines bursting and/or spilling is common in 996 turbos ('01-'05). He advised me that I should have preventive welds to make sure that the coolant lines do not unseat and spill all of my coolant. I was told that it could happen tomorrow, or could happen 50k miles from now; either way, I would be stranded wherever I was. The work to complete the preventive measure was quoted around $5-6k, but I have not had it completed.
Intermediate shaft failure.
| Engine And Engine Cooling problems | |
| Manifold/header/muffler/tail Pipe problems | |
| Engine Oil Leaking problems | |
| Engine Failure problems |