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  Safety Recalls of MCI D4000 Vehicles

There have been 25 safety recalls for the MCI D4000. The most recent recalls are shown below. Table 1 and Table 2 show the historical recalls and the recall statistics by the model year of the MCI D4000.

NHTSA Recall #: 24V073000; Feb. 7, 2024

beacons that do not provide proper illumination may be less visible to wheelchair lift users, increasing the risk of injury.

Recalled Vehicles: 2014 MCI D4000, 2015 MCI D4000, 2016 MCI D4000, 2017 MCI D4000, 2018 MCI D4000, 2013 MCI D4005, 2014 MCI D4005, 2015 MCI D4005, 2016 MCI D4005, 2017 MCI D4005, 2018 MCI D4005, 2019 MCI D4005, 2013 MCI D4500, 2014 MCI D4500, 2015 MCI D4500, 2016 MCI D4500, 2017 MCI D4500, 2018 MCI D4500, 2019 MCI D4500, 2020 MCI D4500, 2021 MCI D4500, 2022 MCI D4500, 2023 MCI D4500, 2013 MCI D4505, 2014 MCI D4505, 2015 MCI D4505, 2016 MCI D4505, 2017 MCI D4505, 2018 MCI D4505, 2019 MCI D4505, 2020 MCI D4505, 2021 MCI D45crtle, 2022 MCI D45crtle, 2023 MCI D45crtle, 2024 MCI D45crtle
Component: EQUIPMENT ADAPTIVE/MOBILITY:WHEELCHAIR LIFT/RAMP
Recall Summary: motor coach industries (mci) is recalling certain 2014-2018 d4000, 2013-2019 d4005, 2013-2023 d4500, 2013-2020 d4505, and 2021-2024 d45crtle coaches equipped with a ricon wheelchair lift. the red beacon lighting on the threshold warning system (tws) may not be bright enough.... Details of this recall 🔎

NHTSA Recall #: 21V971000; Dec. 15, 2021

a high pressure fuel leak in the presence of an ignition source can increase the risk of a fire.

Recalled Vehicles: 2021 MCI D4000, 2019 MCI D4000 Istv, 2020 MCI D4000 Istv, 2021 MCI D4000 Istv, 2022 MCI D4000 Istv, 2020 MCI D4005, 2021 MCI D4005, 2019 MCI D4500, 2020 MCI D4500, 2021 MCI D4500, 2022 MCI D4500, 2020 MCI D4505, 2021 MCI D4505, 2021 MCI D4520, 2020 MCI D45crtle, 2021 MCI D45crtle, 2022 MCI D45crtle, 2019 MCI J4500, 2020 MCI J4500, 2021 MCI J4500
Component: FUEL SYSTEM, DIESEL:FUEL INJECTION SYSTEM:FUEL RAIL
Recall Summary: motor coach industries (mci) is recalling certain 2019-2022 d4000 istv, d4500, 2021 d4000, d4520, 2020-2021 d4505, d4005, 2020-2022 d45crtle, and 2019-2021 j4500 vehicles equipped with certain cummins x12 diesel engines.... Details of this recall 🔎

NHTSA Recall #: 21V364000; May. 18, 2021

a fuel leak in the presence of an ignition source increases the risk of a fire.

Recalled Vehicles: 2017 MCI D4000, 2018 MCI D4000, 2017 MCI D4000istv, 2018 MCI D4000istv, 2019 MCI D4000istv, 2017 MCI D4005, 2018 MCI D4005, 2019 MCI D4005, 2018 MCI D45 Crt Le, 2019 MCI D45 Crt Le, 2020 MCI D45 Crt Le, 2017 MCI D4500, 2018 MCI D4500, 2019 MCI D4500, 2020 MCI D4500, 2017 MCI D4505, 2018 MCI D4505, 2019 MCI D4505, 2018 MCI J3500, 2019 MCI J3500, 2020 MCI J3500, 2021 MCI J3500, 2017 MCI J4500, 2018 MCI J4500, 2019 MCI J4500, 2020 MCI J4500
Component: FUEL SYSTEM, DIESEL:FUEL INJECTION SYSTEM:FUEL RAIL
Recall Summary: motor coach industries (mci) is recalling certain 2017-2018 d4000, 2017-2019 d4005, d4000istv, d4505, 2017-2020 d4500, j4500, 2018-2020 d45crtle, and 2018-2021 j3500 vehicles. the sealing washer may not seat correctly in the pilot bore holes, allowing the high pressure fuel rail assembly to leak. ... Details of this recall 🔎

NHTSA Recall #: 20V242000; Apr. 29, 2020

inability to use the seat belt may increase the risk of injury in the event of a crash.

Recalled Vehicles: 2015 MCI D4000, 2016 MCI D4000, 2017 MCI D4005, 2015 MCI D4500, 2016 MCI D4500, 2017 MCI D4500, 2018 MCI D4500, 2019 MCI D4500, 2020 MCI D4500, 2015 MCI D4505, 2016 MCI D4505, 2017 MCI D4505, 2018 MCI D4505, 2019 MCI D4505, 2020 MCI D4505, 2018 MCI J3500, 2016 MCI J4500, 2017 MCI J4500, 2018 MCI J4500, 2019 MCI J4500, 2020 MCI J4500
Component: SEAT BELTS
Recall Summary: motor coach industries (mci) is recalling certain 2015-2016 d4000, 2015-2020 d4500 and d4505, 2016-2020 j4500, 2018 j3500, and 2017 d4005 buses. the seat belts may not extend from the retracted position, rendering the seat belt unusable.... Details of this recall 🔎

NHTSA Recall #: 17V337000; May. 24, 2017

If the pipe fails and a diesel regeneration cycle occurs, the hot exhaust gases will increase the risk of a fire.

Recalled Vehicles: 2011 MCI D4000, 2012 MCI D4000, 2011 MCI D4005, 2012 MCI D4005, 2011 MCI D4500, 2012 MCI D4500, 2011 MCI D4505, 2012 MCI D4505
Component: ENGINE AND ENGINE COOLING:EXHAUST SYSTEM
Recall Summary: Motor coach industries (mci) is recalling certain 2011-2012 mci d4000, d4005, d4500 and d4505 coaches equipped with cummins isx 12 liter engines. The vehicles may have an incorrectly installed exhaust bellow pipe, resulting in a bend in the pipe which can cause its premature failure. ... Details of this recall 🔎

NHTSA Recall #: 16V020000; Jan. 20, 2016

If the seatbelt anchorage assembly separates from the j-bracket, the bus driver may not be properly restrained in the event of a crash increasing their risk of injury.

Recalled Vehicles: 2011 MCI D4000, 2012 MCI D4000, 2014 MCI D4000, 2015 MCI D4000, 2012 MCI D4000istv, 2013 MCI D4000istv, 2014 MCI D4000istv, 2016 MCI D4000istv, 2011 MCI D4005, 2012 MCI D4005, 2013 MCI D4005, 2015 MCI D4005, 2016 MCI D4005, 2010 MCI D4500, 2011 MCI D4500, 2012 MCI D4500, 2013 MCI D4500, 2014 MCI D4500, 2015 MCI D4500, 2016 MCI D4500, 2011 MCI D4505, 2012 MCI D4505, 2013 MCI D4505, 2014 MCI D4505, 2015 MCI D4505, 2016 MCI D4505, 2011 MCI J4500, 2012 MCI J4500, 2013 MCI J4500, 2015 MCI J4500
Component: SEATS
Recall Summary: Motor coach industries (mci) is recalling certain model year 2011-2013 and 2015 j4500 coaches manufactured November 18, 2011, to July 10, 2015, 2011-2012 and 2014-2015 d4000 coaches manufactured manufactured September 24, 2010, to September 5, 2015, 2011-2013 and 2015-2016 d4005 coaches ... Details of this recall 🔎

NHTSA Recall #: 15V580000; Sep. 21, 2015

The incorrectly assembled fuse block may not protect the circuit and the connections may arc, increasing the risk of a fire.

Recalled Vehicles: 2015 MCI D4000, 2015 MCI D4005, 2015 MCI D4500, 2015 MCI D4505
Component: ELECTRICAL SYSTEM:FUSES AND CIRCUIT BREAKERS
Recall Summary: Motor coach industries, inc. (mci) is recalling certain model year 2015 d4000 vehicles manufactured June 8, 2015, to July 20, 2015, d4005 vehicles manufactured March 18, 2015, to July 10, 2015, d4500 vehicles manufactured December 19, 2014, to July 20, 2015, and d4505 vehicles manufactured December ... Details of this recall 🔎

NHTSA Recall #: 15V276000; May. 12, 2015

If the engine oil comes into contact with a hot surface, it can increase the risk of a vehicle fire.

Recalled Vehicles: 2011 MCI D4000, 2012 MCI D4000, 2014 MCI D4500, 2015 MCI D4500
Component: ENGINE AND ENGINE COOLING:ENGINE
Recall Summary: Motor coach industries (mci) is recalling certain model year 2011-2012 d4000 motorcoaches manufactured November 12, 2011, to July 11, 2012, and 2014-2015 d4500 motorcoaches manufactured July 4, 2014, to April 30, 2015.... Details of this recall 🔎

NHTSA Recall #: 14V370000; Jun. 9, 2014

If the headlights turn off while the vehicle is in operation, the driver's visibility may be reduced, increasing the risk of a crash.

Recalled Vehicles: 2014 MCI D4000, 2014 MCI D4000istv, 2014 MCI D4005, 2014 MCI D4500, 2014 MCI D4505, 2014 MCI J4500
Component: EXTERIOR LIGHTING:HEADLIGHTS
Recall Summary: Motor coach industries, inc. (mci) is recalling certain model year 2014 d4000, d4005, d4000istv, d4500, d4505, and j4500 motor coaches manufactured July 2013 to April 2014. The multiplex electrical systems controller may unintentionally turn off the vehicle's headlights while the vehicle is in gear. ... Details of this recall 🔎

NHTSA Recall #: 14V329000; Jun. 16, 2014

If this occurs, the surrounding material may be damaged and will burn, increasing the risk of a fire.

Recalled Vehicles: 2009 MCI D4000, 2010 MCI D4000, 2011 MCI D4000, 2009 MCI D4500, 2010 MCI D4500, 2011 MCI D4500, 2010 MCI D4505
Component: ELECTRICAL SYSTEM:FUSES AND CIRCUIT BREAKERS
Recall Summary: Motor coach industries, inc (mci) is recalling certain model year 2009-2011 d4000 and d4500 and 2010 d4505 motor coaches equipped with led lights interior lights powered by either a vansco or io multiplex system.... Details of this recall 🔎

Table 1. Historical Recalls of MCI D4000 Vehicles

Date Component Vehicle Affected
Feb. 7, 2024   Equipment Adaptive/mobility:wheelchair Lift/ramp 2,114
Dec. 15, 2021   Fuel System, Diesel:fuel Injection System:fuel Rail 1,125
May. 18, 2021   Fuel System, Diesel:fuel Injection System:fuel Rail 1,853
Apr. 29, 2020   Seat Belt 1,276
May. 24, 2017   Engine And Engine Cooling:exhaust System 143
Jan. 20, 2016   Seats 607
Sep. 21, 2015   Electrical System:fuses And Circuit Breakers 145
May. 12, 2015   Engine And Engine Cooling:engine 243
Jun. 16, 2014   Electrical System:fuses And Circuit Breakers 312
Jun. 9, 2014   Exterior Lighting:headlights 686
Feb. 28, 2014   Engine And Engine Cooling:engine 96
Oct. 17, 2013   Electrical System 10,016
Apr. 16, 2013   Engine And Engine Cooling:exhaust System 155
May. 31, 2012   Interior Lighting 312
Oct. 26, 2011   Electronic Stability Control 1,962
Jan. 12, 2011   Engine And Engine Cooling:cooling System:fan 138
May. 11, 2010   Power Train:axle Assembly 335
Mar. 24, 2010   Adaptive Equipment 249
Mar. 9, 2010   Adaptive Equipment 4,457
Nov. 18, 2009   Electrical System:alternator/generator/regulator 1,007
Nov. 3, 2009   Interior Lighting 701
Dec. 19, 2006   Electrical System:battery 1,617
Jul. 6, 2006   Visibility:defroster/defogger System 1,768
Apr. 27, 2006   Engine And Engine Cooling:engine:diesel 4,765
Apr. 4, 2002   Electrical System:wiring 300


Table 2. Recall Statistics of MCI D4000 Model Years

Model# Recalls
2021 MCI D4000 1
2018 MCI D4000 2
2017 MCI D4000 2
2016 MCI D4000 2
2015 MCI D4000 4
2014 MCI D4000 3
2013 MCI D4000 1
2012 MCI D4000 6
2011 MCI D4000 9
2010 MCI D4000 6
2009 MCI D4000 6
2008 MCI D4000 4
2007 MCI D4000 5
2006 MCI D4000 7
2005 MCI D4000 7
2004 MCI D4000 6
2003 MCI D4000 6
2002 MCI D4000 5
2001 MCI D4000 4
2000 MCI D4000 3
1999 MCI D4000 1
1998 MCI D4000 1
1997 MCI D4000 1