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Safety Recalls of New Flyer D40i Vehicles

There have been 5 safety recalls for the New Flyer D40i. The most recent recalls are shown below. Table 1 and Table 2 show the historical recalls and the recall statistics by the model year of the New Flyer D40i.

NHTSA Recall #: 13V485000; Sep. 20, 2013

Once electrically conductive, the material is capable of melting and burning, increasing the risk of a fire.

Recalled Vehicles: 2004 New Flyer D40i, 2005 New Flyer D40i, 2006 New Flyer D40i

Component: ELECTRICAL SYSTEM

Recall Summary: New flyer is recalling certain model year 2004-2006 d40i transit buses manufactured January 14, 2005, through October 19, 2006, and equipped with sure power battery equalizers and DC-DC converters containing a particular epoxy sealing, aka 'potting', compound.... Details of this recall 🔎

Table 1. Historical Recalls of New Flyer D40i Vehicles

Date	Component	Vehicle Affected
Sep. 20, 2013	Electrical System	57
Sep. 24, 2009	Interior Lighting	1,412
Jun. 14, 2006	Engine And Engine Cooling:engine:diesel	798
Jan. 18, 2006	Service Brakes, Air:supply:check Valve	103
Aug. 25, 2005	Engine And Engine Cooling:cooling System:fan	665

Table 2. Recall Statistics of New Flyer D40i Model Years

Model	# Recalls
2006 New Flyer D40i	2
2005 New Flyer D40i	5
2004 New Flyer D40i	4