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  Safety Recalls of New Flyer XDE60 Vehicles

There have been 10 safety recalls for the New Flyer XDE60. The most recent recalls are shown below. Table 1 and Table 2 show the historical recalls and the recall statistics by the model year of the New Flyer XDE60.

NHTSA Recall #: 25V053000; Feb. 3, 2025

a fuel leak in the presence of an ignition source increases the risk of a fire. an engine stall increases the risk of a crash.

Recalled Vehicles: 2024 New Flyer XD35, 2024 New Flyer XD40, 2024 New Flyer XD60, 2023 New Flyer XDE60, 2024 New Flyer XDE60
Component: FUEL SYSTEM, DIESEL:DELIVERY:HOSES, LINES/PIPING, AND FITTINGS
Recall Summary: new flyer of america, inc. (new flyer) is recalling certain 2023-2024 xde60, 2024 xd35, xd40, and xd60 transit buses equipped with cummins l9 diesel engines. the remote fuel filter hoses may separate from the fitting, causing a fuel leak and an engine stall. ... Details of this recall 🔎

NHTSA Recall #: 21V365000; May. 18, 2021

a fuel leak in the presence of an ignition source increases the risk of a fire.

Recalled Vehicles: 2017 New Flyer XD35, 2018 New Flyer XD35, 2019 New Flyer XD35, 2020 New Flyer XD35, 2021 New Flyer XD35, 2017 New Flyer XD40, 2018 New Flyer XD40, 2019 New Flyer XD40, 2020 New Flyer XD40, 2021 New Flyer XD40, 2016 New Flyer XD60, 2017 New Flyer XD60, 2018 New Flyer XD60, 2019 New Flyer XD60, 2020 New Flyer XD60, 2021 New Flyer XD60, 2017 New Flyer XDE35, 2016 New Flyer XDE40, 2017 New Flyer XDE40, 2018 New Flyer XDE40, 2019 New Flyer XDE40, 2020 New Flyer XDE40, 2016 New Flyer XDE60, 2017 New Flyer XDE60, 2018 New Flyer XDE60, 2019 New Flyer XDE60, 2020 New Flyer XDE60
Component: FUEL SYSTEM, DIESEL:FUEL INJECTION SYSTEM:FUEL RAIL
Recall Summary: new flyer of america, inc. (new flyer) is recalling certain 2017-2021 xd40, xd35, 2016-2021 xd60, 2017 xde35, 2016-2020 xde40, xde60 vehicles. the sealing washer may not seat correctly in the pilot bore holes, allowing the high pressure fuel rail assembly to leak. ... Details of this recall 🔎

NHTSA Recall #: 18V020000; Jan. 9, 2018

If the brake hose disconnects from the abs modulator valve, there will be no brake force applied to either of the front axle brake assemblies, lengthening the needed braking distance and increasing the risk of a crash.

Recalled Vehicles: 2017 New Flyer XD40, 2017 New Flyer XDE40, 2016 New Flyer XDE60, 2017 New Flyer XDE60, 2017 New Flyer XN40, 2017 New Flyer XT60
Component: SERVICE BRAKES, AIR:ANTILOCK
Recall Summary: New flyer of America inc. (new flyer) is recalling certain 2017 xd40, xde40, xn40, xt60, and 2016-2017 xde60 transit buses. The air brake hose connections for the front axle abs modulator valves may not be properly tightened, possibly resulting in the air brake hose disconnecting.... Details of this recall 🔎

NHTSA Recall #: 17V539000; Aug. 30, 2017

If the seat belt cannot be latched, the bus may be operated without the seat belt being used, increasing the risk of injury in the event of a crash.

Recalled Vehicles: 2015 New Flyer MD30, 2016 New Flyer MD30, 2016 New Flyer MD35, 2017 New Flyer XD35, 2016 New Flyer XD40, 2017 New Flyer XD40, 2017 New Flyer XD60, 2017 New Flyer XDE35, 2017 New Flyer XDE40, 2017 New Flyer XDE60, 2017 New Flyer XN35, 2016 New Flyer XN40, 2017 New Flyer XN40
Component: SEAT BELTS
Recall Summary: New flyer industries ltd. (new flyer) is recalling certain 2015-2016 md30, 2016 md35, 2017 xd35, xd60, xde35, xde40, xde60, xn35 and 2016-2017 xd40 and xn40 transit buses, equipped with certain recaro commercial bus driver seats (models ergo r, ergo d, am71, am72 and am80).... Details of this recall 🔎

NHTSA Recall #: 16V223000; Apr. 19, 2016

If the rear bus door opens unexpectedly while the bus is in motion, there is an increased risk of injury for the passengers.

Recalled Vehicles: 2013 New Flyer C40lfr, 2014 New Flyer XD35, 2015 New Flyer XD35, 2016 New Flyer XD35, 2015 New Flyer XD40, 2016 New Flyer XD40, 2014 New Flyer XD60, 2015 New Flyer XD60, 2016 New Flyer XD60, 2014 New Flyer XDE35, 2014 New Flyer XDE40, 2015 New Flyer XDE40, 2016 New Flyer XDE40, 2015 New Flyer XDE60, 2016 New Flyer XDE60, 2013 New Flyer XE40, 2014 New Flyer XE40, 2015 New Flyer XE40, 2013 New Flyer XN35, 2013 New Flyer XN40, 2014 New Flyer XN40, 2015 New Flyer XN40, 2016 New Flyer XN40, 2013 New Flyer XN60, 2014 New Flyer XN60, 2015 New Flyer XN60, 2016 New Flyer XN60, 2014 New Flyer XT40, 2015 New Flyer XT40, 2014 New Flyer XT60, 2015 New Flyer XT60
Component: ELECTRICAL SYSTEM: SOFTWARE
Recall Summary: New flyer industries ltd. (new flyer) is recalling certain model year 2013 c40lfr, xn35, 2014-2016 xd35, xd60, xde40, 2015-2016 xd40, xde60, 2014 xde35, 2013-2015 xe40, 2013-2016 xn40, xn60, and 2014-2015 xt40, and xt60 transit buses.... Details of this recall 🔎

NHTSA Recall #: 16V038000; Jan. 26, 2016

If the seatbelt anchorage assembly separates from the j-bracket, the bus driver may not be properly restrained in the event of a crash, increasing their risk of injury.

Recalled Vehicles: 2010 Nabi 31LFW, 2011 Nabi 31LFW, 2012 Nabi 31LFW, 2010 Nabi 35LFW, 2011 Nabi 35LFW, 2010 Nabi 40LFW, 2011 Nabi 40LFW, 2012 Nabi 40LFW, 2013 Nabi 40LFW, 2014 Nabi 40LFW, 2015 Nabi 40LFW, 2010 Nabi 416, 2011 Nabi 416, 2012 Nabi 416, 2013 Nabi 416, 2010 Nabi 42BRT, 2011 Nabi 42BRT, 2012 Nabi 42BRT, 2013 Nabi 42BRT, 2014 Nabi 42BRT, 2015 Nabi 42BRT, 2010 Nabi 60BRT, 2011 Nabi 60BRT, 2012 Nabi 60BRT, 2013 Nabi 60BRT, 2012 New Flyer C35lfr, 2010 New Flyer C40lf, 2010 New Flyer C40lfr, 2011 New Flyer C40lfr, 2012 New Flyer C40lfr, 2013 New Flyer C40lfr, 2010 New Flyer D35lfr, 2011 New Flyer D35lfr, 2010 New Flyer D40lf, 2011 New Flyer D40lfr, 2010 New Flyer D60lfr, 2011 New Flyer D60lfr, 2012 New Flyer D60lfr, 2010 New Flyer De35lf, 2010 New Flyer De40lfa, 2009 New Flyer De60lf, 2010 New Flyer De60lfa, 2010 New Flyer De60lfr, 2011 New Flyer De60lfr, 2012 New Flyer De60lfr, 2013 New Flyer De60lfr, 2010 New Flyer Ge35lfr, 2010 New Flyer Ge40lf, 2009 New Flyer Ge40lfr, 2015 New Flyer MD30, 2010 New Flyer XD35, 2011 New Flyer XD35, 2012 New Flyer XD35, 2013 New Flyer XD35, 2014 New Flyer XD35, 2015 New Flyer XD35, 2011 New Flyer XD40, 2012 New Flyer XD40, 2013 New Flyer XD40, 2014 New Flyer XD40, 2015 New Flyer XD40, 2013 New Flyer XD60, 2014 New Flyer XD60, 2015 New Flyer XD60, 2010 New Flyer XDE35, 2011 New Flyer XDE35, 2012 New Flyer XDE35, 2013 New Flyer XDE35, 2014 New Flyer XDE35, 2010 New Flyer XDE40, 2011 New Flyer XDE40, 2012 New Flyer XDE40, 2013 New Flyer XDE40, 2014 New Flyer XDE40, 2015 New Flyer XDE40, 2013 New Flyer XDE60, 2014 New Flyer XDE60, 2015 New Flyer XDE60, 2013 New Flyer XE40, 2013 New Flyer XN35, 2014 New Flyer XN35, 2015 New Flyer XN35, 2011 New Flyer XN40, 2012 New Flyer XN40, 2013 New Flyer XN40, 2014 New Flyer XN40, 2015 New Flyer XN40, 2012 New Flyer XN60, 2013 New Flyer XN60, 2014 New Flyer XN60, 2015 New Flyer XN60
Component: SEATS
Recall Summary: New flyer industries, ltd. (new flyer) is recalling certain model year 2015 new flyer md30, 2012 c35lfr, 2010-2011 d35lfr, nabi 35lfw, 2011 d40lfr, 2010-2012 d60lfr and nabi 31lfw, 2010 c40lf, de35lf, d40lf, de40lfa, de60lfa, ge35lfr and ge40lf, 2009 de60lf and ge40lfr, 2010-2013 c40lfr, de60lfr, ... Details of this recall 🔎

NHTSA Recall #: 15V333000; Jun. 1, 2015

If the rear bus door opens while the bus is in motion, there is an increased risk of injury for the passengers.

Recalled Vehicles: 2013 New Flyer C40lfr, 2014 New Flyer XD35, 2014 New Flyer XD60, 2015 New Flyer XD60, 2013 New Flyer XDE35, 2014 New Flyer XDE35, 2014 New Flyer XDE40, 2015 New Flyer XDE60, 2013 New Flyer XE40, 2013 New Flyer XN35, 2013 New Flyer XN40, 2014 New Flyer XN40, 2013 New Flyer XN60, 2014 New Flyer XT40, 2015 New Flyer XT40, 2014 New Flyer XT60
Component: STRUCTURE:BODY:DOOR
Recall Summary: New flyer industries ltd. (new flyer) is recalling certain model year 2013 c40lfr, xe40, xn35, and xn60, 2014 xd35, xde40, and xt60, 2014-2015 xd60, and xt40, 2013-2014 xde35, and xn40, and 2015 xde60 transit buses.... Details of this recall 🔎

NHTSA Recall #: 14V532000; Sep. 4, 2014

The binding of the piston may result in increased resistance while applying the brakes and the potential for brake drag once the brake pedal is released. These conditions increase the risk of a crash.

Recalled Vehicles: 2013 New Flyer XD35, 2013 New Flyer XD40, 2014 New Flyer XD40, 2013 New Flyer XD60, 2014 New Flyer XD60, 2013 New Flyer XDE35, 2013 New Flyer XDE40, 2014 New Flyer XDE40, 2013 New Flyer XDE60, 2014 New Flyer XDE60, 2013 New Flyer XE40, 2013 New Flyer XN35, 2014 New Flyer XN35, 2013 New Flyer XN40, 2014 New Flyer XN40, 2013 New Flyer XN60, 2014 New Flyer XN60
Component: SERVICE BRAKES, AIR
Recall Summary: New flyer industries ltd. (new flyer) is recalling certain model year 2013 xd35, xde35, xe40, and 2013-2014 xd40, xd60, xde40, xde60, xn35, xn40, and xn60 transit buses. During installation, the brake pedal mounting plate may have been clamped between the brake pedal assembly and the brake valve ... Details of this recall 🔎

NHTSA Recall #: 14V519000; Aug. 28, 2014

If the engine stalls unexpectedly there is an increased risk of a crash.

Recalled Vehicles: 2014 New Flyer MD30, 2014 New Flyer XD40, 2014 New Flyer XD60, 2014 New Flyer XDE40, 2014 New Flyer XDE60
Component: FUEL SYSTEM, DIESEL
Recall Summary: New flyer industries ltd. (new flyer) is recalling certain model year 2014 md30, xd40, xd60, xde40, and xde60 transit buses. The cummins isb or isl engines in these vehicles may have been equipped with fleetguard uff-xt fuel filters, part number ff63009, whose filter shell may separate from the ... Details of this recall 🔎

NHTSA Recall #: 13V221000; May. 28, 2013

If the engine starts without warning, there is an increased risk for injury to persons working on or near the engine.

Recalled Vehicles: 2012 New Flyer XD35, 2012 New Flyer XD40, 2013 New Flyer XD60, 2013 New Flyer XDE40, 2013 New Flyer XDE60, 2012 New Flyer XN40, 2013 New Flyer XN40, 2012 New Flyer XN60, 2013 New Flyer XN60
Component: ELECTRICAL SYSTEM:IGNITION:SWITCH
Recall Summary: New flyer industries is recalling certain model year 2012 xd35 and xd40, model year 2013 xd60, xde40 and xde60 and model year 2012-2013 xn40 and xn60 transit buses. In the affected buses, the push-to-start button switch may have a weak return spring, allowing the engine to start unexpectedly. ... Details of this recall 🔎

Table 1. Historical Recalls of New Flyer XDE60 Vehicles

Date Component Vehicle Affected
Feb. 3, 2025   Fuel System, Diesel:delivery:hoses, Lines/piping, And Fittings 210
May. 18, 2021   Fuel System, Diesel:fuel Injection System:fuel Rail 3,600
Jan. 9, 2018   Service Brakes, Air:antilock 283
Aug. 30, 2017   Seat Belt 214
Apr. 19, 2016   Electrical System: Software 1,897
Jan. 26, 2016   Seats 4,848
Jun. 1, 2015   Structure:body:door 1,147
Sep. 4, 2014   Air Brake 731
Aug. 28, 2014   Diesel Fuel System 39
May. 28, 2013   Electrical System:ignition:switch 188


Table 2. Recall Statistics of New Flyer XDE60 Model Years

Model# Recalls
2024 New Flyer XDE60 1
2023 New Flyer XDE60 1
2020 New Flyer XDE60 1
2019 New Flyer XDE60 1
2018 New Flyer XDE60 1
2017 New Flyer XDE60 3
2016 New Flyer XDE60 3
2015 New Flyer XDE60 3
2014 New Flyer XDE60 3
2013 New Flyer XDE60 3