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  Safety Recalls of New Flyer XN40 Vehicles

There have been 16 safety recalls for the New Flyer XN40. The most recent recalls are shown below. Table 1 and Table 2 show the historical recalls and the recall statistics by the model year of the New Flyer XN40.

NHTSA Recall #: 23V722000; Oct. 26, 2023

a sudden loss of drive power can increase the risk of a crash.

Recalled Vehicles: 2019 New Flyer XD35, 2020 New Flyer XD35, 2021 New Flyer XD35, 2022 New Flyer XD35, 2023 New Flyer XD35, 2024 New Flyer XD35, 2019 New Flyer XD40, 2020 New Flyer XD40, 2021 New Flyer XD40, 2022 New Flyer XD40, 2023 New Flyer XD40, 2024 New Flyer XD40, 2019 New Flyer XN35, 2020 New Flyer XN35, 2021 New Flyer XN35, 2022 New Flyer XN35, 2023 New Flyer XN35, 2024 New Flyer XN35, 2019 New Flyer XN40, 2020 New Flyer XN40, 2021 New Flyer XN40, 2022 New Flyer XN40, 2023 New Flyer XN40, 2024 New Flyer XN40
Component: POWER TRAIN:DRIVELINE:DRIVESHAFT
Recall Summary: new flyer of america, inc. (new flyer) is recalling certain 2019-2024 xd35, xd40, xn35, and xn40 transit buses. the transmission yoke may separate, resulting in driveshaft separation and a sudden loss of drive power. ... Details of this recall 🔎

NHTSA Recall #: 18V020000; Jan. 9, 2018

If the brake hose disconnects from the abs modulator valve, there will be no brake force applied to either of the front axle brake assemblies, lengthening the needed braking distance and increasing the risk of a crash.

Recalled Vehicles: 2017 New Flyer XD40, 2017 New Flyer XDE40, 2016 New Flyer XDE60, 2017 New Flyer XDE60, 2017 New Flyer XN40, 2017 New Flyer XT60
Component: SERVICE BRAKES, AIR:ANTILOCK
Recall Summary: New flyer of America inc. (new flyer) is recalling certain 2017 xd40, xde40, xn40, xt60, and 2016-2017 xde60 transit buses. The air brake hose connections for the front axle abs modulator valves may not be properly tightened, possibly resulting in the air brake hose disconnecting.... Details of this recall 🔎

NHTSA Recall #: 17V539000; Aug. 30, 2017

If the seat belt cannot be latched, the bus may be operated without the seat belt being used, increasing the risk of injury in the event of a crash.

Recalled Vehicles: 2015 New Flyer MD30, 2016 New Flyer MD30, 2016 New Flyer MD35, 2017 New Flyer XD35, 2016 New Flyer XD40, 2017 New Flyer XD40, 2017 New Flyer XD60, 2017 New Flyer XDE35, 2017 New Flyer XDE40, 2017 New Flyer XDE60, 2017 New Flyer XN35, 2016 New Flyer XN40, 2017 New Flyer XN40
Component: SEAT BELTS
Recall Summary: New flyer industries ltd. (new flyer) is recalling certain 2015-2016 md30, 2016 md35, 2017 xd35, xd60, xde35, xde40, xde60, xn35 and 2016-2017 xd40 and xn40 transit buses, equipped with certain recaro commercial bus driver seats (models ergo r, ergo d, am71, am72 and am80).... Details of this recall 🔎

NHTSA Recall #: 16V678000; Sep. 20, 2016

An unexpected release of cng gas in the presence of an ignition source increases the risk of a fire.

Recalled Vehicles: 2016 New Flyer XN40, 2016 New Flyer XN60
Component: FUEL SYSTEM, OTHER
Recall Summary: New flyer industries ltd. (new flyer) is recalling certain model year 2016 new flyer xn60 and xn40 xcelsior transit buses manufactured June 22, 2016, to September 14, 2016, powered by compressed natural gas (cng).... Details of this recall 🔎

NHTSA Recall #: 16V223000; Apr. 19, 2016

If the rear bus door opens unexpectedly while the bus is in motion, there is an increased risk of injury for the passengers.

Recalled Vehicles: 2013 New Flyer C40lfr, 2014 New Flyer XD35, 2015 New Flyer XD35, 2016 New Flyer XD35, 2015 New Flyer XD40, 2016 New Flyer XD40, 2014 New Flyer XD60, 2015 New Flyer XD60, 2016 New Flyer XD60, 2014 New Flyer XDE35, 2014 New Flyer XDE40, 2015 New Flyer XDE40, 2016 New Flyer XDE40, 2015 New Flyer XDE60, 2016 New Flyer XDE60, 2013 New Flyer XE40, 2014 New Flyer XE40, 2015 New Flyer XE40, 2013 New Flyer XN35, 2013 New Flyer XN40, 2014 New Flyer XN40, 2015 New Flyer XN40, 2016 New Flyer XN40, 2013 New Flyer XN60, 2014 New Flyer XN60, 2015 New Flyer XN60, 2016 New Flyer XN60, 2014 New Flyer XT40, 2015 New Flyer XT40, 2014 New Flyer XT60, 2015 New Flyer XT60
Component: ELECTRICAL SYSTEM: SOFTWARE
Recall Summary: New flyer industries ltd. (new flyer) is recalling certain model year 2013 c40lfr, xn35, 2014-2016 xd35, xd60, xde40, 2015-2016 xd40, xde60, 2014 xde35, 2013-2015 xe40, 2013-2016 xn40, xn60, and 2014-2015 xt40, and xt60 transit buses.... Details of this recall 🔎

NHTSA Recall #: 16V038000; Jan. 26, 2016

If the seatbelt anchorage assembly separates from the j-bracket, the bus driver may not be properly restrained in the event of a crash, increasing their risk of injury.

Recalled Vehicles: 2010 Nabi 31LFW, 2011 Nabi 31LFW, 2012 Nabi 31LFW, 2010 Nabi 35LFW, 2011 Nabi 35LFW, 2010 Nabi 40LFW, 2011 Nabi 40LFW, 2012 Nabi 40LFW, 2013 Nabi 40LFW, 2014 Nabi 40LFW, 2015 Nabi 40LFW, 2010 Nabi 416, 2011 Nabi 416, 2012 Nabi 416, 2013 Nabi 416, 2010 Nabi 42BRT, 2011 Nabi 42BRT, 2012 Nabi 42BRT, 2013 Nabi 42BRT, 2014 Nabi 42BRT, 2015 Nabi 42BRT, 2010 Nabi 60BRT, 2011 Nabi 60BRT, 2012 Nabi 60BRT, 2013 Nabi 60BRT, 2012 New Flyer C35lfr, 2010 New Flyer C40lf, 2010 New Flyer C40lfr, 2011 New Flyer C40lfr, 2012 New Flyer C40lfr, 2013 New Flyer C40lfr, 2010 New Flyer D35lfr, 2011 New Flyer D35lfr, 2010 New Flyer D40lf, 2011 New Flyer D40lfr, 2010 New Flyer D60lfr, 2011 New Flyer D60lfr, 2012 New Flyer D60lfr, 2010 New Flyer De35lf, 2010 New Flyer De40lfa, 2009 New Flyer De60lf, 2010 New Flyer De60lfa, 2010 New Flyer De60lfr, 2011 New Flyer De60lfr, 2012 New Flyer De60lfr, 2013 New Flyer De60lfr, 2010 New Flyer Ge35lfr, 2010 New Flyer Ge40lf, 2009 New Flyer Ge40lfr, 2015 New Flyer MD30, 2010 New Flyer XD35, 2011 New Flyer XD35, 2012 New Flyer XD35, 2013 New Flyer XD35, 2014 New Flyer XD35, 2015 New Flyer XD35, 2011 New Flyer XD40, 2012 New Flyer XD40, 2013 New Flyer XD40, 2014 New Flyer XD40, 2015 New Flyer XD40, 2013 New Flyer XD60, 2014 New Flyer XD60, 2015 New Flyer XD60, 2010 New Flyer XDE35, 2011 New Flyer XDE35, 2012 New Flyer XDE35, 2013 New Flyer XDE35, 2014 New Flyer XDE35, 2010 New Flyer XDE40, 2011 New Flyer XDE40, 2012 New Flyer XDE40, 2013 New Flyer XDE40, 2014 New Flyer XDE40, 2015 New Flyer XDE40, 2013 New Flyer XDE60, 2014 New Flyer XDE60, 2015 New Flyer XDE60, 2013 New Flyer XE40, 2013 New Flyer XN35, 2014 New Flyer XN35, 2015 New Flyer XN35, 2011 New Flyer XN40, 2012 New Flyer XN40, 2013 New Flyer XN40, 2014 New Flyer XN40, 2015 New Flyer XN40, 2012 New Flyer XN60, 2013 New Flyer XN60, 2014 New Flyer XN60, 2015 New Flyer XN60
Component: SEATS
Recall Summary: New flyer industries, ltd. (new flyer) is recalling certain model year 2015 new flyer md30, 2012 c35lfr, 2010-2011 d35lfr, nabi 35lfw, 2011 d40lfr, 2010-2012 d60lfr and nabi 31lfw, 2010 c40lf, de35lf, d40lf, de40lfa, de60lfa, ge35lfr and ge40lf, 2009 de60lf and ge40lfr, 2010-2013 c40lfr, de60lfr, ... Details of this recall 🔎

NHTSA Recall #: 15V562000; Sep. 4, 2015

A loss of steering increases the risk of a crash.

Recalled Vehicles: 2014 New Flyer XD40, 2015 New Flyer XD40, 2014 New Flyer XD60, 2015 New Flyer XDE35, 2014 New Flyer XDE40, 2015 New Flyer XDE40, 2014 New Flyer XN35, 2013 New Flyer XN40, 2014 New Flyer XN40, 2015 New Flyer XN40, 2014 New Flyer XN60
Component: STEERING:LINKAGES:TIE ROD ASSEMBLY
Recall Summary: New flyer industries ltd. (new flyer) is recalling certain model year 2014-2015 new flyer xde40 and xd40, 2014 xd60, xn35 and xn60, 2015 xde35, and 2013-2015 xn40 transit buses. The affected vehicles may be equipped with an improperly torqued front axle center link retaining clamp on the tie rod.... Details of this recall 🔎

NHTSA Recall #: 15V333000; Jun. 1, 2015

If the rear bus door opens while the bus is in motion, there is an increased risk of injury for the passengers.

Recalled Vehicles: 2013 New Flyer C40lfr, 2014 New Flyer XD35, 2014 New Flyer XD60, 2015 New Flyer XD60, 2013 New Flyer XDE35, 2014 New Flyer XDE35, 2014 New Flyer XDE40, 2015 New Flyer XDE60, 2013 New Flyer XE40, 2013 New Flyer XN35, 2013 New Flyer XN40, 2014 New Flyer XN40, 2013 New Flyer XN60, 2014 New Flyer XT40, 2015 New Flyer XT40, 2014 New Flyer XT60
Component: STRUCTURE:BODY:DOOR
Recall Summary: New flyer industries ltd. (new flyer) is recalling certain model year 2013 c40lfr, xe40, xn35, and xn60, 2014 xd35, xde40, and xt60, 2014-2015 xd60, and xt40, 2013-2014 xde35, and xn40, and 2015 xde60 transit buses.... Details of this recall 🔎

NHTSA Recall #: 15V292000; May. 18, 2015

If the engine oil comes into contact with hot surfaces, it can increase the risk of a vehicle fire.

Recalled Vehicles: 2009 New Flyer C35lf, 2009 New Flyer C35lfr, 2010 New Flyer C35lfr, 2011 New Flyer C35lfr, 2012 New Flyer C35lfr, 2008 New Flyer C40lf, 2009 New Flyer C40lf, 2010 New Flyer C40lf, 2011 New Flyer C40lf, 2012 New Flyer C40lf, 2013 New Flyer C40lf, 2008 New Flyer C40lfr, 2009 New Flyer C40lfr, 2010 New Flyer C40lfr, 2011 New Flyer C40lfr, 2012 New Flyer C40lfr, 2013 New Flyer C40lfr, 2009 New Flyer L40lfr, 2013 New Flyer XN35, 2014 New Flyer XN35, 2011 New Flyer XN40, 2012 New Flyer XN40, 2013 New Flyer XN40, 2014 New Flyer XN40, 2012 New Flyer XN60, 2013 New Flyer XN60, 2014 New Flyer XN60
Component: ENGINE AND ENGINE COOLING:ENGINE
Recall Summary: New flyer industries ltd. (new flyer) is recalling certain model year 2009-2012 c35lfr, 2008-2013 c40lf, 2008-2013 c40lfr, 2009 l40lfr, 2009 c35lf, 2013-2014 xn35, 2011-2014 xn40, and 2012-2014 xn60 buses, equipped with certain cummins westport isl g engines.... Details of this recall 🔎

NHTSA Recall #: 14V532000; Sep. 4, 2014

The binding of the piston may result in increased resistance while applying the brakes and the potential for brake drag once the brake pedal is released. These conditions increase the risk of a crash.

Recalled Vehicles: 2013 New Flyer XD35, 2013 New Flyer XD40, 2014 New Flyer XD40, 2013 New Flyer XD60, 2014 New Flyer XD60, 2013 New Flyer XDE35, 2013 New Flyer XDE40, 2014 New Flyer XDE40, 2013 New Flyer XDE60, 2014 New Flyer XDE60, 2013 New Flyer XE40, 2013 New Flyer XN35, 2014 New Flyer XN35, 2013 New Flyer XN40, 2014 New Flyer XN40, 2013 New Flyer XN60, 2014 New Flyer XN60
Component: SERVICE BRAKES, AIR
Recall Summary: New flyer industries ltd. (new flyer) is recalling certain model year 2013 xd35, xde35, xe40, and 2013-2014 xd40, xd60, xde40, xde60, xn35, xn40, and xn60 transit buses. During installation, the brake pedal mounting plate may have been clamped between the brake pedal assembly and the brake valve ... Details of this recall 🔎

Table 1. Historical Recalls of New Flyer XN40 Vehicles

Date Component Vehicle Affected
Oct. 26, 2023   Power Train:driveline:driveshaft 2,351
Jan. 9, 2018   Service Brakes, Air:antilock 283
Aug. 30, 2017   Seat Belt 214
Sep. 20, 2016   Other Fuel System 38
Apr. 19, 2016   Electrical System: Software 1,897
Jan. 26, 2016   Seats 4,848
Sep. 4, 2015   Steering:linkages:tie Rod Assembly 432
Jun. 1, 2015   Structure:body:door 1,147
May. 18, 2015   Engine And Engine Cooling:engine 2,956
Sep. 4, 2014   Air Brake 731
Mar. 4, 2014   Engine And Engine Cooling:engine 2,139
Oct. 17, 2013   Air Brake 119
Sep. 20, 2013   Equipment 12
May. 28, 2013   Electrical System:ignition:switch 188
Oct. 25, 2012   Parking Brake 1,041
Jan. 4, 2012   Electrical System: Instrument Panel 490


Table 2. Recall Statistics of New Flyer XN40 Model Years

Model# Recalls
2024 New Flyer XN40 1
2023 New Flyer XN40 1
2022 New Flyer XN40 1
2021 New Flyer XN40 1
2020 New Flyer XN40 1
2019 New Flyer XN40 1
2017 New Flyer XN40 2
2016 New Flyer XN40 3
2015 New Flyer XN40 3
2014 New Flyer XN40 6
2013 New Flyer XN40 9
2012 New Flyer XN40 6
2011 New Flyer XN40 5