One problem related to emission control has been reported for the 2007 Saturn ION. The most recently reported issues are listed below.
The contact owns a 2007 Saturn Ion. The contact stated that the vehicle was repaired under NHTSA campaign id number: 09v419000 (fuel system, gasoline: delivery: fuel pump) in may 2010. The contact began to notice an unusual gasoline fuel odor following repairs and noticed fuel leaking from the vehicle. The vehicle was taken to an authorized dealer where the contact was advised that the epoxy, placed around the fuel filler neck installed during the recall repair, was fracturing and causing the leak. In addition, the fuel tank would also need replacing. The dealer offered to take 10 percent off of the total repair cost. The vehicle was not repaired. The manufacturer advised the contact that his case would be escalated to the district manager and they would contact him. The contact was awaiting a return call. The failure mileage was approximately 52,000 and the current mileage was approximately 52,700 . Updated 01/13/lj the consumer stated he performed the repair on the fuel tank that was partially effective. The consumer stated he was not able to afford the $800 repair. The check engine light is still on. The vehicle has a small evaporative emissions control leak. Updated 01/25/11.