Headlights Problems of Saturn ION

Saturn ION owners have reported 10 problems related to headlights (under the exterior lighting category). The most recently reported issues are listed below.

1 Headlights problem of the 2005 Saturn ION

Failure Date: 07/25/2020

Tl- the contact owns a 2005 Saturn Ion. The contact that upon activation of her headlights, her headlight would shine dim without warning and caused her to have poor visibility while driving at night. The vehicle had yet to be taken to a dealer or independent mechanic to be diagnosed or repaired. The manufacturer had not been notified of the failure. Upon investigation, the contact discovered NHTSA campaign number: 09e012000 (exterior lighting) however, her vehicle was not included in the recall. The vehicle had yet to repaired. The failure mileage was approximately 80,000. Jo.

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2 Headlights problem of the 2004 Saturn ION

Failure Date: 08/12/2014

While driving in pre-dawn hours (headlights & defrosters on), started smelling something melting or burning. Then instrument panel lights went out for a few seconds. Instrument panel lights then came back on & started flashing on & off really fast. At that same time, door locks started locking & unlocking repeatedly on their own. Burning & melting smell was getting stronger. As I was pulling over, I entered a more well-lit area and saw smoke accumulating indide car near roof & top of windshield. Shut car off immediately.

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3 Headlights problem of the 2005 Saturn ION

Failure Date: 05/29/2014

On may 29, 2014 when driving from home to work on my Saturn Ion 2005. At approximately 35 miles per hour the engine did not turn off, but the steering got extremely hard that I actually drove on the other lane with incoming traffic going the opposite way of my direction. The dashboard went blank, my headlights turned off mentioning that it was approximately 0940 night time.

4 Headlights problem of the 2004 Saturn ION

Failure Date: 01/01/2009

After 5 years my 2004 Saturn Ion will not start when the temperature is below +10f. There is power ( new battery ) and no fuel issue ( clean fuel system and filter ), but after 10 to 15 minutes and a couple of hesitant engine turns, it starts. No one needs an unreliable vehicle where winter temps last several months. After replacing the anti-sway bar, both headlight assemblies as well as other annoying problems ( instrument lights out, cabin fan noisy ) I will never ever buy another Saturn . I took the problem ( out of warranty of course ) to Saturn of rochester and was told it was a faulty ignition switch, a common problem for this make and model year. Since it is not a safety issue, no recall was issued and I would have to pay at least $275 unless "something else" came up. Being late for work ( public safety and volunteer fireman ) or my wife and children is not an option for me. Please force gm to make the recall on this ignition part for the financially stressed new york consumers. Thank you.

5 Headlights problem of the 2003 Saturn ION

Failure Date: 12/31/2007

I was drove my car home one night and the headlights were working fine. I went in the house changed and got ready to leave again when I turned on my headlights they did not come on. Thought maybe it was the bulbs that went out but the bright lights worked. Had the bulbs check they were fine, I also checked the fuses to make sure that was burnt out. After a week the lights still were not working took it to a car mechanic and the analysis showed some sensor. He replaced the sensor and it did not fix the problem my low beam headlights are still not working.

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6 Headlights problem of the 2005 Saturn ION

Failure Date: 09/01/2006

Headlight on my 2005 Saturn Ion leaks. Water condensation forms on the inside of the headlight.

7 Headlights problem of the 2003 Saturn ION

Failure Date: 05/30/2004

Headlights do not project a beam as far as when vehicle was new. Nightime driving on rural roads during deer season is hazardous. Saturn dealer has installed updated wiring harness to correct repeated premature daytime running light failures and coincidently or not, the headlights have performed poorly since then. Discussed this with Saturn dealer and service manager said he has lots of complaints about poor headlight performance from the Ion. I know my Saturn Ion headlights performed satisfactorily at first, but have degraded. The electrical system and my vision are both fine. The supension has not been altered and the vehicle has not been involved in an accident. I replaced factory halogen bulbs with sylvania silverstar 9007 bulbs and illuminated field is brighter, but still does not extend down the road much farther. At speeds over 55mph, on a dark rural highway, I can overdive my headlights. Emailed Saturn and they have never heard of my problem and did not offer a solution, but will listen to determine if this is a "trend". I'm afraid to drive this vehicle at night.

8 Headlights problem of the 2003 Saturn ION

Failure Date: 03/07/2004

Throttle froze during the winter months. Consumer contacted manufacturer, and was told that because warranty expired they will not make any repairs without consumer first paying for it. Also, headlight covers were covered with a film that made visibility difficult. On 3-7-04 the vehicle was involved in an accident. When the consumer took her foot off the gas but the vehicle did not slow down. The vehicle began to slide then rolled over. The driver sustain double whiplash and left shoulder muscle spasms. The vehicle was not totaled. On 6-16-04 the front passenger side wheel bearing was replaced.

9 Headlights problem of the 2003 Saturn ION

Failure Date: 06/01/2003

Daytime running lights have shorted out 3 times since purchasing the vehicle in may 2003.

10 Headlights problem of the 2003 Saturn ION

Failure Date: 05/01/2003

Headligh movement, distracting to dirver as light beams hit object the beam appears to be gittering. Distracting also to vehicles in front of you as drivers continue to look in mirror. Saturn dealership stated they do not have a fix, that is is this way by design. Headlight mounts to mounting panel with (2) pins going through upper ear in mounting panel and then upper and lower ears on headlight assy. And into lower ear of mounting panel. Appears to much play in the pin to mount area, this will worsen over time as metal pin in plastic ears will become larger from the shaking. This occurs even of smooth road beds.


Other Common Exterior Lighting related problems of Saturn ION


Fuel Economy of ION Vehicles
ION Service Bulletins
ION Safety Recalls
ION Defect Investigations