Engine Exhaust System problems of the 2004 Subaru Forester

Three problems related to engine exhaust system have been reported for the 2004 Subaru Forester. The most recently reported issues are listed below. Please also check out the statistics and reliability analysis of the 2004 Subaru Forester based on all problems reported for the 2004 Forester.

1 Engine Exhaust System problem

Failure Date: 02/07/2014

Fuel lines crack in cold weather (approx under 25 and under). Strong fuel smell in cabin was enough to make passengers ill, car was not driveable. Fuel was pooling in the engine bay near the hot turbo and exhaust system. Contacted dealership, service writer knew what the issue was as soon as I told him make, model and year - said it's very common. Found pages of complaints on NHTSA site and hundreds in forums. Subaru issued a recall for the same issue on the 2003 generation wrx vehicles, but not the Foresters. This is a major problems. Subaru's are purchased as ideal snow vehicle, and repairs cost upward of $600. This is a direct safety issue.

2 Engine Exhaust System problem

Failure Date: 01/07/2014

Fuel and exhaust line leaks in cold weather. Over the initial three day period - day one children complained of headaches, day two driver experienced severe headache and nausea but did not realize it was due to fuel leak. Day three cabin filled with overpowering fumes coming from heating vent. Had to drive with heat off and all windows open in order to bring car in for service. Have had to bring car in twice this month to repair all of the leaks and rent a car in order to get to work appointments. Certified Subaru specialist reported that he has seen quite a few incidences of same issue recently due to extreme cold weather. This is a dangerous safety issue and is not acceptable. 2002-2003 impreza recalled Dec 2009 for same issue.

3 Engine Exhaust System problem

Failure Date: 01/14/2010

I purchased a 2004 Subaru forrester xt in February of '09 with 93,008 miles on it. The dealership had all service records relating to the vehicles history, and all guidelines were followed according to the manufacturer's specifications. The current mileage on the vehicle is 102,323 and I was just informed that the turbocharger is coming apart and needs replaced or the vehicle will be non-operational. I contacted Subaru of north America and they informed me that there was nothing that they could do, which I understand. My main problem is that the representative that I talked to informed me that the manufacturer changed its guidelines for later models of the vehicle to a shorter recommended interval between services. These models have the same engine and turbocharger as my vehicle and they changed the scheduled maintenance from 7,500 miles to 3,500 miles. I understand the power train coverage expired at 5 years or 60,000 miles but my main concern is that they had changed their service requirement for a reason. The mechanic shop that I have taken the vehicle to has had service bulletins on this problem concerning the turbochargers. It states vehicles that are turbocharged should have the oil changed every 3,750 miles to prevent failure/ damage to the turbo and that I was not to drive it or the engine could seize up and cause a crash.




Safety Ratings of Forester Cars
Fuel Economy of Forester Vehicles
Forester Service Bulletins
Forester Safety Recalls
Forester Defect Investigations