Tank Filler Pipe And Cap problems of the 1996 Subaru Legacy

Four problems related to tank filler pipe and cap have been reported for the 1996 Subaru Legacy. The most recently reported issues are listed below.

1 Tank Filler Pipe And Cap problem

Failure Date: 05/02/2007

The contact owns a 1996 Subaru Legacy. While filling the gas tank the contact noticed a puddle of gas forming under the vehicle. The filler pipe rusted through and caused thin holes. The current and failure mileages were 110,000.

2 Tank Filler Pipe And Cap problem

Failure Date: 08/09/2006

: the contact stated an odor of fuel was detected and a puddle began to form on the ground while the vehicle was parked. The vehicle was taken to the dealership and the fuel filler tube was replaced. Updated 9/5/2006 -.

3 Tank Filler Pipe And Cap problem

Failure Date: 06/29/2005

Dt: the filler pipe on fuel tank rotted out and leaked fuel all over the place. Dealer said it was not a safety defect and no recall was noted.

4 Tank Filler Pipe And Cap problem

Failure Date: 09/02/2002

I have a 1996 Subaru Legacy l with an intermittent engine miss with a p0304 (miss in cylinder 4) code. Most of the time it runs fine but when it misses, it is very violent. It seems to resonate. Changing speed usually makes it go away. When it first started, it only occurred once a month. Over the past year, and after several mechanics visits, it now occurs nearly every trip. I have replaced spark plugs (yes ngk), spark plug wires (Subaru original equipment), gas filter, air filter, coil, pcv valve, knock sensor, cam and crankshaft sensors. The injectors have been swapped between cylinders. I have been to an independent mechanic twice. On the second trip he gave up and advised I go to a Subaru dealer. After two visits to the Subaru dealer, I've spent several hundred additional dollars and still have the problem. They replaced plugs, knock, cam, and crankshaft sensors. Doesn't Subaru have diagnostics to identify what this problem is. I took the car to them with the expectation that they could identify what is wrong instead of just replacing highly suspect parts. They don't seem to be doing any better than I have done on my own. I've seen others post problems here and at edmunds with driveability issues. I've never seen a posting that indicated it was actually solved. Surely Subaru knows about this problem and has a fix. It has gone from an annoyance to a safety issue. Does anyone have any suggestions? are some Subarus just lemons?.


Other Gasoline Fuel System related problems of the 1996 Subaru Legacy



Safety Ratings of Legacy Cars
Fuel Economy of Legacy Vehicles
Legacy Service Bulletins
Legacy Safety Recalls
Legacy Defect Investigations