Suspension Problems of Tesla Model 3 - part 1

I am reporting a premature and severe multi-component front suspension failure on my 2020 Tesla Model 3 that poses a serious steering and control safety hazard. While driving and turning at low speeds (such as parking), the front end began emitting a loud mechanical clicking and popping sound. A certified technician diagnosed the vehicle and found that multiple critical suspension components had failed or worn prematurely at just 55,089 miles. The failures include the front lower lateral links, front lower compliance links, front upper control arms, stabilizer bar and front end hubs failing completely and simultaneously. This is a well-documented issue among 2018–2020 Model 3 vehicles and is currently the subject of an active NHTSA preliminary evaluation investigation regarding front lower lateral link detachment. Premature failure of these load-bearing suspension components compromises the vehicle’s structural integrity, accelerates extreme tire wear, and presents an immediate risk of component separation or sudden loss of steering control at high speeds. Tesla should issue a safety recall for these defective suspension components and compensate owners for out-of-pocket repairs.

See all problems of the 2020 Tesla Model 3 🔎.

I drove over a bump in the road and all of a sudden the car started making a very loud clunky noise in the front suspension. I was close to home so I turned around and drove it back home for inspection. I found the lower control arm on the suspension is completely disconnected because the bolt is backed out of the joint. The steering had occasionally made some creak sounds in the past but it never felt loose. Seeing the lower control arm disconnected could have severely limited the steering of the vehicle thus this seems like a serious safety issue. I have scheduled an appointment for repair with Tesla service.

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Heard a clunk noise when the vehicle turned at a low speed. Inspected the vehicle but nothing seemed amiss. No digital warnings either. Started driving but the steering was weird and pulled to the left. Then the front left tire started shredding and the wheel was displaced. The tow truck guy said that the suspension seems to be the culprit. The car is now on just the wheel. Tesla collision has still not looked at it but gave a quote of 5-6k to start and going up to 12k or more (if the hv battery got damaged). Fyi, tire pressures were normal when this happened.

2021 Tesla Model 3 with approximately 110,000 miles. Loud creaking/squeaking noise from the front suspension (primarily passenger side) when driving at low speeds over bumps and during slow turns. The noise matches the known front upper control arm ball joint water intrusion issue documented in Tesla service bulletin sb-20-31-006 and widely reported by other Model 3 owners. No warning lights, messages, or other symptoms. The component is available for inspection. I have scheduled a service appointment with Tesla but the vehicle has not yet been inspected or repaired by the manufacturer or any independent shop. While currently only a noise (nvh) issue, progressive wear of this ball joint can lead to play in the suspension, uneven tire wear, degraded steering feel, and potential loss of control if the joint fails.

See all problems of the 2021 Tesla Model 3 🔎.

Amendment / supplement to voq #11763975 regarding pe26006. Following my initial report of a catastrophic lower lateral link detachment, Tesla service center santa rosa has provided a highly sanitized and misleading repair report. The official invoice completely omits the physical structural detachment and missing subframe nut, recharacterizing a severe mechanical failure as a simple 'steering alignment adjustment. ' furthermore, the technician took misleading photographs (omitting the damaged side of the vehicle or using obscuring angles). I possess dated photographic evidence of the complete link separation prior to tow-in on a flatbed, which directly contradicts Tesla's service records. This is submitted to alert investigators that field incidents for pe26006 are actively being mislabeled and obscured in Tesla's internal repair databases.

There was a clicking noise that was heard as my wife (along with our [xxx] son) was driving on the freeway. She reached her destination and once she parked and tried to move out of the parking lot, she could not turn the wheel. The suspension control arm (specifically, the inner mounting eyelet and bushing of a front lower link) has detached and dropped down beneath the underbody shield. After taking it to Tesla collision, it is reported that the front lateral link completely disconnected from the subframe while driving. Tesla has acknowledged this as there is an active bulletin (service bulletin sv-23-31-001) for torque check on this component. This issue is also identical to the htsa recall 23v-235, however, our VIN is not included in the batch. Tesla is quoting around $7k for repairs. Information redacted pursuant to the freedom of information act (foia), 5 u. S. C. 552(b)(6).

Lower lateral link fronts and front lower compliance link assembly for both right and left. There have apparently been on going issues for the Tesla Model 3 suspension links. I first started hearing noises from the suspension last month, I was booked for a weekend service and then rescheduled for today. I stopped by for a formal comprehensive inspection and was informed that there is tearing in the suspension. I already had this vehicle brought in for warranty earlier this year, how was this not brought up to me during that time frame? did the suspension suddenly start tearing after 6 months?.

My suspension is the issue that was under recall 23v-235. Suspension could completely fail at any time. Currently I hear creaking when turning. Tesla has confirmed the problem but said my car is out of recall which is very narrow and should include my car.

I am filing an official safety complaint regarding a severe, premature failure of the front lower suspension system on my 2023 Tesla Model 3. While operating the vehicle, the front lower compliance links (part numbers: 2188359-10-b, 2188354-10-b) and the lower lateral links (part number: 1044341-00-g) suffered critical mechanical bushing degradation and structural wear, rendering the front suspension unsafe and compromised. This mechanical breakdown occurred at only 63,584 miles on a three-year-old vehicle under completely normal, standard highway and suburban driving conditions. There has been absolutely no external impact, wheel strike, curb strike, or collision to explain a simultaneous, symmetrical breakdown of multiple heavy suspension components on both the left and right sides of the vehicle. My tires show zero sidewall damage and the wheels have no structural bends, proving the issue is an inherent component lifecycle defect rather than a road hazard. This issue directly correlates with NHTSA preliminary evaluation pe26006, which investigates nearly 1. 2 million Tesla Model 3 and model y vehicles for front lower lateral and compliance link failures. When seeking service, Tesla service center personnel attempted to classify this wear due to structural degradation but deny warranty or goodwill coverage. This component vulnerability represents an acute safety risk, as a total failure or detachment of these specific lower links while traveling at high speeds could cause a catastrophic, immediate loss of steering control. I request that the NHTSA include this vehicle in its ongoing investigation to push for a mandatory safety recall.

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During a routine inspection by an independent mechanic, it was discovered that the front lower compliance link (control arm) bushings are severely cracked on both the left and right sides of my 2018 Tesla Model 3. Both the compliance links and the lateral links require immediate replacement to prevent a catastrophic structural failure. Tesla service has provided a repair estimate of $2,012. 00 to fix the issue, which they are refusing to cover under warranty or past recalls. Safety consequence: cracked and failing compliance link bushings compromise the structural integrity of the front suspension. If these suspension links completely separate or fail while driving at highway speeds, it could cause an immediate loss of steering control, severe wheel misalignment, or a wheel detachment, creating an extreme risk of a high-speed crash. Relevance to active investigations: I am filing this complaint specifically to be included in the NHTSA's active preliminary evaluation (pe26006) regarding front lower suspension link detachments on 2018–2020 Model 3 vehicles. The failure of my vehicle's compliance links demonstrates that the front suspension components on early Model 3 production units are experiencing premature structural degradation and wear that goes well beyond the scope of Tesla's previously limited lateral link recalls (23v-235 and 21v-835).

While operating 2018 Tesla Model 3(odometer: ~174,489 miles)the vehicle experienced a catastrophic mechanical failure when the front suspension lateral link detached/separated from the subframe. The collapse of the right upper/lower suspension immediately rendered the vehicle non-drivable and non-rolling, Tesla quoted $4803 in customer-pay repairs, specifying complete replacement of the front subframe structure, front compliance links and front lateral links. Prior service & warning symptoms presented to Tesla:on xxx (invoice #xxx; odometer: 89,939 miles), I brought this exact vehicle to the Tesla service center in [xxx], specifically complaining of a front-end steering issue (clicking noise when steering wheel turns right)Tesla technicians noted could not duplicate and performed no diagnostic torque checks or structural inspections of the lateral link fasteners correlation to known safety defect / recall 23v-235 (sb-23-31-001) safety recall 23v-235 (Tesla bulletin sb-23-31-001)Tesla acknowledges that front suspension lateral link fasteners on 2018–2019 Model 3s can loosen and back out over time, leading to lateral link separation from the subframe while driving. Crucially, Tesla’s defect report explicitly highlights that "abnormal noise from the front suspension when steering" is the primary early warning indicator of loosening fasteners before total separation occurs defect summary & remedy denial:we previously brought the vehicle to Tesla service reporting the exact warning symptom front-end steering noise associated with loosening lateral link fasteners the issue was left uncorrected, directly resulting in eventual fastener detachment lateral link separation and severe consequential damage to the front subframe structure Tesla service management refused recall remedy or goodwill coverage on the grounds that this specific VIN was excluded from the narrow VIN list for recall 23v-235 despite the vehicle exhibiting the identical defect information redacted pursuant to the freedom of information act (foia), 5 u.

I own a 2020 Tesla Model 3. Over approximately the past 2–3 weeks, the vehicle has developed a noticeable rattle/creaking noise coming from the left-front suspension area. The noise was not previously present and appears to be getting my attention as a potential suspension-related safety issue. I am concerned because my vehicle falls within the model-year range of Tesla Model 3 vehicles associated with reported front suspension/lateral-link issues. I understand NHTSA is investigating reports involving front suspension component failures that could potentially affect vehicle control. I contacted Tesla through the Tesla app and requested that the vehicle be inspected because of the suspension noise and my safety concern. Tesla provided an estimate requiring approximately $240 for diagnosis/inspection before determining the cause. At this time, I have not experienced a suspension separation, crash, injury, or loss of vehicle control. However, because the vehicle is producing a new and persistent noise from the left-front suspension area, I am concerned that this could be an early indication of a suspension component problem. I am submitting this complaint so NHTSA has a record of the symptoms on my vehicle and can determine whether they may be related to other reported front suspension failures. I am also requesting that this complaint be considered in connection with any ongoing investigation involving front suspension/lateral-link failures in 2020 Tesla Model 3 vehicles. I will retain Tesla service records and any inspection findings and can provide additional information if requested.

2018 Tesla Model 3, VIN [xxx], approximately 58,736 miles. Front lower suspension lateral link (fore link) separated from the subframe on the right (passenger) front. The fastener that attaches the link to the subframe backed out and is missing. The link is hanging down and the right front wheel sits at a visibly different angle compared to the left, indicating the alignment has shifted. I discovered the hanging component while the vehicle was parked; there was no impact or off-road use. The vehicle is not being driven and is being towed to service. This is the same failure mode addressed in NHTSA recalls [xxx] and [xxx] (Tesla [xxx]) and currently under investigation in [xxx]. My VIN is not included in either recall per the NHTSA VIN lookup. Photos of the separated link and wheel angle are attached. Information redacted pursuant to the freedom of information act (foia), 5 u. S. C. 552(b)(6).

This is to serve as a registered complaint in conjunction with the premature component failure and degradation of front lower lateral links and suspension parts under NHTSA investigation pe26006. In August 2026 while operating my 2018 Tesla Model 3 while driving at all speeds experienced a failure of the front suspension system. There was an intense creaking/groaning/clunking noises from the front wheels and/or front suspension that we felt extremely uncomfortable operating the vehicle fearing for the safety of the passengers. Upon taking the vehicle to the Tesla service center, technicians diagnosed the vehicle with severely degraded and failing front lower arms, compliance links, and control arm bushings. My vehicle only had a little over 29,000 total miles on the odometer. This premature degradation represents a critical component failure rather than standard wear and tear. A failure or detachment of the lower lateral link at highway speeds presents an immediate safety risk due to potential loss of directional steering control. This failure is directly identical to the conditions outlined in the NHTSA office of defects investigation preliminary evaluation pe26006, opened on July 29, 2026, targeting front lower lateral link failures on 2018–2020 Model 3’s. The issue has since been repaired by Tesla service on October 6, 2026. I am filing this complaint to formally document this premature safety component failure for the ongoing pe26006 federal investigation. We stopped driving the vehicle and used our other cars, waiting for appointments at Tesla, as well as waiting for the parts to arrive, which took quite a while. Thankfully, we had a couple other cars that we were able to use while we were waiting for the repair to be performed.

My 2018 Tesla Model 3 suffered a catastrophic detachment of the right front lower lateral link from the subframe, while merging on the freeway, causing an immediate risk of a collision or injury. My VIN is not listed under the recall 23v235000, but this failure matches the exact safety risk currently being investigated by the office of defects investigation under active investigation pe26006. The manufacturer must extend the recall coverage to this VIN block.

I was driving normally and drove in a dip in the road. The vehicle went completely into auto drive, leaving me helpless behind the wheel. It spun and swerved wildly for 30-45 seconds on a neighborhood street resulting in the left rear tire and the rim being mangled. When it was spinning out of control, the left rear tire was seemingly stuck, dragging in whichever direction it chose. Thankfully, no one, pedestrians or other vehicles were injured or damaged. This was a truly terrifying experience.

I am reporting a front suspension failure on my 2018 Tesla Model 3 dual motor, that appears relevant to NHTSA preliminary evaluation pe26006 and similar to recall 23v-235. While driving slowly in a parking lot, I heard a clunk and felt the front wheel/steering alignment become slightly skewed. After entering the highway, the vehicle developed severe vibration and became unstable and difficult to control. I exited and stopped as soon as safely possible. While attempting to park it at a curb, during reverse, the suspension entirely collapsed and left front wheel was then severely displaced and the tire was rubbing the wheel well. Tesla inspected the vehicle and confirmed: “the left lateral link was found detached with missing hardware. ” Tesla also found the left front halfshaft detached from the drive unit. Tesla replaced the front subframe, both front lower lateral links, both front lower compliance links, the left front halfshaft, and performed an alignment. Total cost was $6,328. 96. The failed parts were replaced by Tesla; I do not know whether they remain available for inspection. This failure created a serious risk of loss of vehicle control at highway speed and could have endangered me and surrounding traffic. The problem was confirmed and inspected by Tesla service. There was no collision or other discrete impact event that I recognized as causing the failure. There were * warning lights, warning messages, or other vehicle alerts before or during the failure**. The first noticeable symptom was the clunk in the parking lot, followed by the skewed steering/wheel position and later severe highway vibration. I have pre-repair photos showing the displaced wheel, tire contact, and detached suspension component, as well as Tesla’s final repair documentation. I request that this incident be considered in connection with pe26006 and recall 23v-235.

Lots of creaking and grinding noises coming from both front upper control arm bushings. Steering starting to become less stable.

I was told my car is unsafe to drive after taking it to the mechanic for a routine tire balance and rotation. I currently need both rear control arms replaced. I had them replaced in the past. In addition, I have had the front control arms replaced more than once, the lower lateral links replaced, numerous hubs repaired, forelinks and knuckles all replaced not too long ago, so this news comes as a shock. The first control arm failure occurred when the car was only a year and a half old with very little milage. I have all of the service records in my Tesla app vehicle repair history. They are in a pdf format and I would be happy to send them in, if helpful.

The suspension lower lateral links bushings are wearing down without much usage. My car had 31k miles and the bushings already need to be replaced. This is very dangerous.

See all problems of the 2022 Tesla Model 3 🔎.

On August 6, 2026, my spouse was driving our 2018 Model 3 at low speed while making a u-turn out of the village at pacific highlands ranch when she heard a clunk from the front of the car and the car felt as though it had dropped down. Steering was not affected. The car began to slow, and she drove it at low speed into a nearby parking lot, where it stopped and would not move forward even with the accelerator pressed. It had to be towed. She did not strike a curb, pothole, debris, or any other object, and there was no impact of any kind. Inspection at the scene showed that the driver's side front lower lateral link had separated at its inboard, subframe end. The link was hanging down and resting on the pavement, still attached at the wheel end. A close-up photo shows the bushing inner core with two bolt ears and empty bolt holes: no fastener present and no broken fastener remnant. The link is not bent, gouged, or scraped. The left front wheel was pushed rearward in the wheel arch and was pressed against the rear edge of the fender, which damaged the fender and a brake line. The tire and wheel have no curb rash or impact marks. The vehicle was not included in recall 23v-235, and Tesla's VIN recall lookup shows all recalls issued for it as completed. Mileage at the time was approximately 108,043 miles. The vehicle was declared a total loss and has since gone to salvage. This failure appears to match preliminary evaluation pe26006.

Creaking noise coming from front of car when going over speed bumps or driving through a dip at low speeds. Tesla SC says normal but many others have replaced lateral and compliance links and issues has been solved. Known issue and raises a safety concern over safety of suspension.

See all problems of the 2024 Tesla Model 3 🔎.

Component affected: suspension: front: lower arm: lateral link / compliance link description of defect and incident: I am reporting an issue regarding my Tesla Model 3's front lower suspension components, specifically the front lower lateral link and the compliance link. The vehicle experienced an out-of-warranty failure requiring immediate replacement of both lower arms to restore structural integrity and driving safety. Due to the failure, I was forced to pay entirely out of pocket for the replacement parts and labor. This specific failure mirrors the exact conditions currently being monitored under the active NHTSA preliminary evaluation into Tesla Model 3 and model y front lower lateral link detachment. Despite the severe safety risk associated with sudden structural failure or detachment of these critical suspension components while driving, my vehicle’s specific VIN is not currently covered under Tesla's existing, highly limited recall campaigns (such as recalls 21v-835 or 23v-235). I am submitting this complaint to request that NHTSA expand the scope of its current suspension investigation to ensure owners who have already paid out of pocket for these premature structural failures are officially included in a mandatory manufacturer recall and eligible for retroactive reimbursement.

My car randomly gave me alerts that my steering alignment fault then came the following two days later automatic emergency braking is unavailable feature may be restored on next drive 20:55 | di_a246 automatic vehicle hold disabled use brake pedal when stopping 20:55 | di_a223 traction control disabled drive with caution 20:55 | app_w264 lane departure avoidance features unavailable features may be restored on next drive 20:55 | di_a222 stability control disabled. I take my car to a mechanic and they show me that my lower control arms are damaged. Tesla is more than 2 weeks out for something that has caused my car to act completely unsafe and not normal.

Noise came from front left wheel while driving around a turn. Later the same day another noise when turning the wheel when leaving a parking spot. Steering felt strange. It was late at night, so left the vehicle until the morning. In the morning, discovered a large bolt in front of the vehicle. The front left wheel was turned differently than the right front wheel. Had to spend almost $400 to get the vehicle towed to a Tesla service center. They later confirmed, "the cause was detached links from the bushings and bolts. Technician replaced the front lower lateral links, front lower compliance links, and front stabilizer bar bushing brackets. Total cost for those repairs was $1,902. 90. This could easily have resulted in an accident and even a fatality if we were not so lucky.

See all problems of the 2019 Tesla Model 3 🔎.

The Tesla service center in ridgepoint drive in austin TX has repeated safety issues and almost cost my wife her life in the tire inspection and undercarriage check after a full service including full tire failures after 4 tire checks and in building service center.

The vehicle has quite a bit of noise coming from the suspension during normal driving. Creaks and groans.

A front wheel of this vehicle and/or its suspension is undergoing extremely dangerous vibrations at highway speeds (65-70+ mph). It is enough to shake the entire vehicle multiple times per second. The local service center, without looking at the vehicle, stated it "would be fine to drive on until your appointment" and scheduled an appointment nearly a month out into the future after I brought up concerns that the vehicle is unsafe to drive. They also would not recommend any third party service centers to look at the vehicle in order to address the concern more urgently, nor offered any alternatives such as rentals or loaner vehicles to use in the meantime. I understand that car issues will come up; my complaint is due to how it is being handled (long wait time for an appointment, dismissal over safety concerns, no alternatives to drive safely in the near month-long wait for the appointment).

See all problems of the 2025 Tesla Model 3 🔎.

The front suspension became loose and produced a clunk while driving. The vehicle was taken in the same day. Two independent shops examined it and neither could perform the repair. One reported that a nut for the lower suspension link fasteners was still loose inside the vehicle structure and could be heard moving, and that the cause was unknown. The vehicle was then taken to a manufacturer service center. Its printed factory invoice diagnosed that the captive nuts for the lower subframe links had failed. The front subframe, both front lower lateral links, the front lower compliance link assemblies and the front aero shield were replaced, followed by a four-wheel alignment and a post-repair test drive. There was no collision, no impact damage and no tampering. The failure occurred at approximately 41,766 miles. Safety risk: the lower lateral and compliance links locate the front wheels. Fasteners securing them backing out or failing can allow a link to separate from the subframe, shifting alignment and affecting steering control. This vehicle is driven regularly at highway speed, often with driver assistance engaged, and by more than one driver in the household. A separation at speed could have caused a loss of control. Warning symptoms: an audible clunk from the front suspension and a loose-feeling front end, first noticed shortly before the vehicle was taken in. No warning lamp or message appeared. Confirmation: the failure was diagnosed and repaired by the manufacturer's own service center, and the diagnosis appears as printed text on the factory repair invoice, which is available. The replaced parts may no longer be available for inspection. This vehicle has no open or completed suspension recall. Existing recall campaigns covering front suspension lateral link fasteners on this model did not include it. The repair was paid out of pocket.

I am the owner of a 2022 Tesla Model 3. The front control arms on this vehicle are defective as manufactured. From the factory, these components have demonstrated premature failure, abnormal noise, loosening, and/or separation risk that is not consistent with normal wear on a low-mileage vehicle of this age. Symptoms experienced include [describe your exact symptoms clearly and factually — examples: progressive clicking, clunking, popping, or creaking from the front suspension/wheel area; especially noticeable during low-speed turns, reverse, or over bumps; any feeling of looseness, pull, or change in handling; any actual detachment or near-detachment]. These symptoms began at approximately 75000 miles on July 27th 2026. This is not isolated wear. Front control-arm and related suspension-link failures (including lower lateral links that can detach from the subframe) have been the subject of multiple owner complaints, prior Tesla recalls (including NHTSA campaign 21v-835 for improperly torqued lateral-link fasteners on certain Model 3/y vehicles and the later 23v-235 expansion), technical service bulletins addressing water intrusion and noise in upper control arms, and a current NHTSA preliminary evaluation (opened 2026) into front lower lateral-link detachment on a large population of Model 3 and model y vehicles. Owners report that failures can occur with little or no prior dashboard warning, only possible audible cues, and can render the vehicle undrivable or cause sudden changes in alignment and directional control. A sudden separation or failure of a front control arm/lateral link while the vehicle is in motion creates an unreasonable risk of loss of vehicle control, crash, or injury to the driver, passengers, and other road users. Because the condition appears to originate from factory assembly, design, or component durability issues rather than owner abuse or ordinary high-mileage wear, and because similar failures are widely reported across Tesla owners.

Air suspension failure - damping control disabled (code tas_a313)" description: "vehicle is 2 days old. Suspension control module lost communication with can bus. Vehicle is in 'fail-safe' mode. Tesla service center has refused to assist. Safety risk due to loss of adaptive ride control. " manufacturer response: "no response / ignored. ".

As I was backing out of the driveway I heard a strange noise and the steering started feeling crunchy. I parked the car and when I got out I saw a very large bolt on the ground that appears to have dropped out of the car. This seems to be the same issue as described in safety recall 23v-235. Tesla is saying my VIN isn’t included and not covered despite the safety recall expiring including this manufacturing date range.

The front upper control arms. Causing poor steering and unbearable loud creaks when turning wheel. Mobile Tesla tech confirmed upper control arm.

Suspension defects, control arm noise, vibration, .

On July 10, 2026, while driving, I started to hear a rattling metal noise coming from under the right front side of the car. When making turns, the noise gets louder, less when driving straight. When I got home, I looked under the car and found a large metal piece hanging down adjacent to the right front tire. When the tow truck came to pick up the car, the right front tire started to get loose aiming to the right. Took the car to a Tesla service center and a new correction links - lateral - lower front - pair (remove & replace) remove and replace.